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Table of Content

    25 May 2012, Volume 23 Issue 10
    Research on Noise Reduction for A-Wave Ultrasonic Signals Based on FastICA
    ZHENG Hui-Feng-1, LV Jiang-Meng-1, ZHANG Bin-1, YANG Chen-Long-2
    2012, 23(10):  1135-1139. 
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    In order to facilitate the flaw visualization and improve the flaw quantitative analysis precision,kinds of unknown noises should be eliminated to prevent interfering the ultrasonic A-wave during ultrasonic testing.Firstly,this method which obtained a RPS matrix used reconstructed phase space to signals of A-wave ultrasonic.Secondly,ICA was applied to the RSP matrix based on FastICA algorithm.Finally,the available ultrasonic signals were obtained.To confirm the proposed method it was applied to de-noising ultrasonic signals of the test sample and was compared with the wavelet de-noising method.The experimental results show that the proposed method which enhances the signal-to-noise ratio enormously is very near to the wavelet de-noising method.The proposed method is easier to use and possesses a good adaptability.

    #br# Flexivity Flap Dynamics Modeling of Unmanned Autonomous Helicopter
    FANG Cun-Guang-1, LI Gong-1, WANG Wei-2
    2012, 23(10):  1139-1141. 
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    On 30kg-class flexibility-blade rotor of unmanned autonomous helicopter,a blade flexibility flap dynamics model rotating around free-space point,was set up in terms of d'Alembert principle. Further more, blade flexibility equation is expressed by cantilever flexibility method. Simulation validated the above work in reason.

    Zero Deviation of Electro-hydraulic Servovalve under One-dimensional Centrifugal Acceleration Environment
    YIN Yao-Bao, ZHANG Xi, LI Chang-Meng
    2012, 23(10):  1142-1146. 
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    Models and relationship between the zero deviation of electro-hydraulic servovalve and the centrifugal acceleration were discussed.The factors of the zero deviation of electro-hydraulic servovalve under one-dimensional centrifuge
    circumstance were analyzed by example calculations.The zero deviation of electro-hydraulic servovalve is proportional to the centrifugal acceleration.The experimental results
    agree well with the theoretical ones.

    Dynamics Analysis and Lightweight Design of Manipulator of Elderly Serve Robot
    GUO Da-Bao-1, 2, MEI Chao-1, 2, JIA Min-Zhou-1, 2, FENG Bao-Lin-1, 2, DIAO Jiang-Hai-1, 2
    2012, 23(10):  1146-1150. 
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    In order to meet the basic demands of manipulator, this paper created a method of lightweight design of a manipulator of 6 DOF in a serial elderly serve robot. A series of dynamics equations were built according to the Newton-Euler method. After the results of the dynamics analysis were got, based on the results, the property driving system of the manipulator was chosen including the DC servo motors and the reducers. Then the manipulator's model was built, and the statics and dynamics simulation were also made by the virtual prototyping technology. 

    Study on Thermal Deformation of Large Turbine Rotor  with Convex Mounting Rabbet
    LUO Zai, LIU Ning-Xia, FAN Wei-Jun, LIU Yi
    2012, 23(10):  1151-1154. 
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    Variation in temperature has great influence on the accuracy of large turbine rotor with convex mounting rabbet,The results are unsatisfactory when the conventional calculation is used to correct the thermal deformation.A convex mounting rabbet was studied herein,its structure was simplified.A model of thermal deformation of convex mounting rabbet was presented under the factory environments.In order to validate the feasibility of the model, systems of temperature and thermal deformation measurements were established.The experimental results in processing factory show that when a convex mounting rabbet with diameter of 1200mm was taken for analysis,the maximum difference value between theoretical value and measured value does not exceed 10μm.The machining accuracy of convex mounting rabbet is improved by using the work mentioned above.

    Numerical Simulation and Experimental Study for Cavitations in Centrifugal Pump Impeller with Splitters
    WANG Xiu-Li-1, YUAN Shou-Ji-1, SHU Rong-Sheng-1, SHU Zhi-Jun-2, PENG Wei-Jiang-2
    2012, 23(10):  1154-1157. 
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    To improve the cavitations performance of centrifugal pumps, using the combination of CFD numerical simulation and experimental study on the long blade and short blade centrifugal pump and vapor-liquid two-phase rules inside the impeller were analyzed in different NPSH, and the effect  of three different short blades in different cavitations conditions  on the impeller internal flow and performance was analysed. It is concluded:the selection of reasonable import diameter can improve the performance of anti-cavitation, while the NPSH fell to some degree, and centrifugal pump import diameter is 0.65D2, whirlpool cavitation zone appears on the back of long blade and short blade;while centrifugal pump import diameter is 0.75D2, there are two whirlpool cavitation zones on the back of long blade and short blade;it has worked best with anti-cavitation performance that the centrifugal pump import diameter is 0.85D2.

    Thermal Expansion Coefficient of Eutectic Composite Ceramic with Strong Constraining Interphase
    FU Yun-Wei, LIU Xie-Quan, NI Xin-Hua, CHENG Zhao-Gang
    2012, 23(10):  1158-1161. 
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    On the basis of microstructures in eutectic composite ceramic with strong constraining interphase,a four phase model was put forward, which was composed of inclusion, strong constraining interphase, matrix-atmosphere and effective medium. In view of the thermal expansion coefficient of composite containing scattered inclusions, the two effective thermal expansion coefficients of rod-shaped oxide eutectic ceramics were determined. Finally, regarding the rod-shaped oxide eutectic ceramic and matrix particle as a transverse isotropy inclusion and isotropy inclusion, the effective thermal expansion coefficient of eutectic composite ceramic with strong constraining interphase was predicted. The results show that the effective thermal expansion coefficient has obvious size dependence.

    Study on Assembly Quality Optimization Techniques Based on Multivariate Quality Loss and Genetic Algorithm
    AI Yan-Ting-1, TIAN Jing-1, GAO Gong-Che-2
    2012, 23(10):  1161-1164. 
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    Aiming at minimizing assembly quality loss, a multi-assembly quality loss model using SNR was established based on Atiles-leon multivariate quality loss function herein. The model used SNR to measure influence weights of every assembly quality indicator on the overall assembly quality fluctuations. A genetic algorithm was used to optimize and solve the model. It's proved that the model has advantages of high accuracy and fast convergence. Finally, an example of bearing component assembly shows that the proposed method is effective.

    Establishment of Jacobian Matrix and Singularity Analysis of a 6-DOF Installing-calibrating Robot
    LI Cheng-1, XIE Zhi-Jiang-1, NI Wei-2, LIU Nan-2
    2012, 23(10):  1165-1169,1174. 
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    Aimed at a 6-DOF installing-calibrating robot,coordinate systems of joints were set up and D-H parameters were obtained by using D-H methods.Then the positions of its moving elements and end-effectors with their relationship were presented and the forward kinematic solution were derived.A Jacobian matrix of  the installing-calibrating robot was established based on differential methods.And singular values of the Jacobian matrix and the condition numbers of installing-calibrating robot were analyzed.It provides the theoretical basis and important data for the robot trajectory planning and online real-time calculation under actually working environments.

    A New Hydraulic Design Method Based on Clearance Flow of Axial Flow Pump
    SONG Wen-Wu, FU Jie
    2012, 23(10):  1170-1174. 
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    The clearance flow and boundary layer between the impeller hub and the flange of an axial-flow pump have great influences on the performance of the axial-flow pump. Numeca and Fluent software were used for numerical simulation of flow in the clearance of impeller flange. According to the simulation results, the molded lines runner vanes, as well as the blade profile at the impeller hub and flange were modified to obtain ideal speed-pressure distribution. A new hydraulic design method based on clearance flow of the axial-flow pump was proposed. This new hydraulic design method can improve the flow at the boundary layers between the flange and hub, as well as the clearance of the flange, and the purpose of improving the efficiency of the axial-flow pump is achieved. 

    #br# Research on Adaptability Design Method Based on Product Genes
    ZHOU Hong-Meng, FU Pei-Gong, LI Feng-Beng, ZHOU Tu-Qiang
    2012, 23(10):  1175-1179. 
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    The conception and expression way of product genes were introduced,and evolution model was built,aiming at the adaptability design of product.By researching mapping relationship between environment demand and product genes,solution methods of demand parameter set were put forward.Calculation formulas of parameter and genes' adaptability and similarity were proposed after analyzed product type,range and weight.Based on this,the process of new product's adaptability design was established.Finally,
    the product adaptability design example for self - priming pump was given.

    Product Modular Design Method for Active Remanufacturing
    LIU Chao, LIU Guang-Bi, SONG Shou-Hu, DIAO Ji-Ru
    2012, 23(10):  1180-1187. 
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    In order to achieve product modularization for the active remanufacturing,a modular design flow was proposed.Combined with characteristics of various stages of product life cycle,the module partition criteria of product active design for remanufacturing were established from the aspects of material selection and configuration,remanufacturing process performances,use and maintenance performances,economical efficiency,functional and physical feasibility.Based on criteria and the fuzzy dynamic clustering algorithm,the similarity matrix of product components and product components module were constructed.The optimized threshold value and module were obtained through the module interior/module exterior correlation analysis.Finally,a type of dishwasher was taken as an example to verify the validity of the method.

    A Self-adaptive Dynamic Service Composition and Optimization Framework for Manufacturing Resources
    LIU Bei, LIU Wei-Ning, SUN Dai-Hua, ZHENG Lin-Jiang
    2012, 23(10):  1187-1193. 
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    A trend in up-to-date developments in service-oriented networked manufacturing is to guarantee the optimal performance of composite manufacturing resource service under uncertain conditions.Herein,the concepts and technologies of CPS were incorporated into the manufacturing domain and the architecture of a manufacturing-oriented CPS was designed.Then the sensing model and cognitive model were proposed to present the instantaneous service capability(ISC) of manufacturing resources in the CPS,whereby a CPS-based self-adaptive framework was established for dynamic manufacturing resource service composition and optimization with the dynamic obtainment of these ISCs.Finally,a prototype system was provided to illustrate and evaluate the effectiveness of the framework.

    A Genetic Algorithm with Modified Adaptive Penalty Function for Raw Milk Purchasing Plan
    ZHONG Jin-Hong-1, 2, HUANG Ling-2
    2012, 23(10):  1194-1199. 
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    The dairy processing plant purchases raw milk mainly from its headquarters, sometimes from local market, where the former can be viewed as production and the latter as outsourcing.Owing to the production capacity and management policy,both production and outsourcing levels are bounded.Raw milk supply can be backlogged because of dairy postponement allowed by customers.All of production,outsourcing and inventory/backlogging costs were as general concave functions.The problem was to satisfy all demands in the planning horizon by minimum total costs.To solve the problem,a novel adaptive penalty scheme was devised based on the feasible status of population and the degree of constraint violation for individuals.Furthermore,a new adaptive genetic algorithm was developed to solve the constrained optimization problem by using the penalty scheme.In order to test the performance of the proposed algorithm,we first made a selection examination to obtain the fittest operator combination and genetic operators' probabilities.Then,for four planning problems,by 50 runs of the algorithm,the advantages of the penalty scheme were verified by comparing with other common four penalty methods. 

    Dynamics Simulation of Heavy Scraper Conveyor in Working Condition of Failure-load and Structural Load
    XIE Miao, MAO Jun, HU Wen-Xin
    2012, 23(10):  1200-1204. 
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    To research dynamic characteristics of heavy scraper conveyor on failure-load and structural load about chain block,a dynamic model of scraper conveyor was established,and dynamic characteristics of scraper conveyor in working condition of failure-load and structural load were researched.By using examples,numerical simulation was analyzed for dynamic characteristics of chain block,chain scission,polygon effect of chain wheel's driving and the difference of chain's pitches.The simulation results provide a theoretical basis for the design of heavy scraper conveyor.

    A Time Synchronous Average Method Based on Adaptive Chirplet Atomic Decomposition and Its Application in Gear Fault Diagnosis with Large Rotating Speed Variation
    TUN Xue-Meng, XU De-Ge, CHEN Xiang-Min
    2012, 23(10):  1205-1212. 
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    A time synchronous average method based on adaptive chirplet atomic decomposition(ACAD) was proposed to deal with the non-stationary vibration signals of  fault gears.The stationary requirements were satisfied for TSA method by resampling the signals in equal angle according to the rotating speed curve
     obtained by the ACAD mthod.The SNR was improved by processing the resampled
    signals with TSA method.The modulation orders of gears can be shown in the order spectrum clearly with the FFT transform, and it reveals the types of a gear's faults.Simulation and application examples proved the effectiveness of the method.

    #br# PMSM Sensor-less Position Controller Based on ESO and NTD
    LIU Qing, WANG Ta-Yong, DONG Jing-Chuan, LIU Qing-Jian, LI BO
    2012, 23(10):  1212-1215. 
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    This paper proposed a PMSM sensor-less position control system based on an ESO and a NTD, to improve position control in servo systems of PMSM. The rotor position and speed will be estimated by an ESO and a NTD, and the accurate closed-loop control will be achieved on this basis. Simulation and experimental results show that the control system is simple, and will give fast, accurate position control results.

    #br# Vulnerability Analysis of Collaborative Production Networks Based on Undirected Weighted Graph
    ZHANG Feng-1, YANG Yo-1, GU Jian-Guo-1, 2, WANG Jia-Tian-2
    2012, 23(10):  1216-1220. 
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    In order to analyze the influence of the failure of company on the function of whole collaborative production networks,a research method of vulnerability analysis was proposed.Based on fuzzy
    set theory and complex networks theory,the probability of collaborative-related effects was taken as a index which characterized business relationship,and a undirected weighted graph model of collaborative production networks was built.And the network  performance was calculated by the most probably path,and an analysis method was proposed,which considered both company operation and topology of
    networks.The feasibility of the model and method was verified by the case of collaborative production networks.

    Modeling and Analysis of Equipment Availability Based on Extended Stochastic Petri Nets
    ZHENG Bei-Rong, XUE Wei, XIE Xiao-Wen
    2012, 23(10):  1221-1226. 
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    Different degradation states of equipment on operation were firstly analyzed,and then the modeling method of  operation processes,degradation and maintenance based ESPN was present.Due to the applicability of ESPN to arbitrary distribution,it can reflect the operation process of equipment more accurately.On the basis of above,the analysis method based on behavior expressions was adopted to analyze the relationship between equipment availability and fire rate under different maintenance strategies.The method can  avoid the state explosion problem of Petri net effectively,and make the analysis process more clearly.Finally,through the case study,the effectiveness was verified.

    A Weighted Compensation Algorithm for Normal Vector of Cutter Contact Point on Triangular Mesh Surface
    HU Jin-Ming, YANG Xu-Jing, ZHOU Yuan-Sheng
    2012, 23(10):  1226-1229. 
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    Aimed to improve the accuracy of tool path from triangular mesh surface model, a new weighted compensation vector approach was proposed to precisely compute the normal vector of the cutter contact point. The algorithm introduced a compensation vector and a blending function about the adjacent triangle areas and the distance ratio from the triangle vertexes, respectively. Then the accurate normal vector of the cutter contact point on the triangular mesh can be computed by nonlinearly interpolating the adjacent normal vectors.It makes the normal vector of the cutter contact point much closer to the one of corresponding point on the theoretical parametric surface. The examples and analyses demonstrate that the method can reduce angular deviation of the normal vector and the position deviation of cutter location point, thus improve the machining accuracy and quality. 

    Research on Gait Generation and Control of Snake-like Robot for Bridge Cable Climbing
    WEI Wu, SUN Hong-Chao
    2012, 23(10):  1230-1236. 
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    This paper used an orthogonal joint snake-like robot for cable climbing. A method called by iterative chain fitting and keyframe wave extraction algorithm was introduced for the gait design of snake-like robot with orthogonal joint. This method can build a relationship between the backbone curve and the input of the joint actuator. The advantages of backbone method and control function method could be combined by this method. By using this method the backbone and its motion can be known and the control function of joint actuator can be obtained at the same time. The proposed method can improve the safety of the climb, the flexibility of the gait effectively and it is easy to control the underlying drivers. Experimental results show that the method is feasible.

    #br# A Tracking Innovation Method Based on Product Configuration Diagram
    ZHANG Yong-Wei, GU Xin-Jian, HUANG Chen-Quan
    2012, 23(10):  1236-1241. 
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    To promote the development of China's machinery manufacturing industry product independent innovation,a Tracking Innovation method based on Product Configuration Diagram(PCD)was proposed for the existing product innovation,which essence was to integrate applying Product Innovation Template Theory and TRIZ Evolution Theory in the conceptual design phase. Firstly,after a brief introduction of PCD,the Process Model of Tracking Innovation based on PCD was constructed. Then,the model how to construct PCD and the model how to implement Innovation based on PCD had been researched much deeply.  At last,the feasibility of the proposed Tracking Innovation method had been verified by improved for the product patent US4749063.

    Pedestrian Head Protection Design Based on Optimization of Acceleration Waveform
    ZHOU Dun-1, XU Fei-Yun-2, CHENG Ai-Guo-1, CHEN Chao-1, DIAO Min-1
    2012, 23(10):  1242-1245. 
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    It is the global research focuses on head protection during collision between car and pedestrian,when the HIC is constant the head acceleration waveform may be different,as a result the collision depth differs,Therefore,design of a reasonable body to control the head acceleration waveform can reduce head injury to a minimal degree under the same collision depth.The authors firstly analyzed the different characteristics of several common approximate acceleration waveforms,and found out an optimal curve,then used the simulation analysis of finite element software,by improving the structure of head collision area to achieve the optimization of head acceleration waveform,thus improving the head injury.

    FEM Analysis on Wet-road Braking Distance of  Tire
    CANG Meng-Tan, CHEN Gao-Jun, LIN Yin-Hui
    2012, 23(10):  1246-1251. 
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    A numerical investigation of wet-road breaking distance for the vehicles equipped with ABS system was presented.Considering the operation of ABS and the fluid-structure interaction between the tire
    and water,the braking process of a grooved radial tire on the wet-road with 10mm depth in a series of discretized speeds were simulated by using the commercial FEM codes-ABAQUS with a discretizd analysis method.Based on each FEM result,the braking time and distance were obtained via correlated analysis method.The comparison with the simulation results of breaking performance between dry-road and wet-road  was presented to illustrate the validity of the proposed estimation.

    Discussion about Development Trends of Modern Spinning Equipment
    DIAO Sheng-Dun, DIAO Cheng-Wei, WANG Jun-Feng, LIN Wen-Cha
    2012, 23(10):  1251-1255. 
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    With the new technology and process being continually introduced into spinning equipment,it has a great innovation and improvement on the basis of the traditional equipment.This paper introduced the development history and research status of spinning equipment at home and abroad,and analysed the performance characteristics, especially the creativity,of spinning equipment abroad.This paper also presented the research and development situation of spinning equipment in domestic enterprises and universities,and compared the gap between home and abroad.At last,this paper put forward the development trends of spinning equipment.

    #br# All Position MAG Welding Formation Control Technology and Research Review
    YUE Jian-Feng, LI Liang-Yu, JIANG Xu-Dong, NIU Xue-Juan, LIU Wen-Ji
    2012, 23(10):  1256-1259. 
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    All position welding process is applied more and more widely in petrochemicals,piping industrial and other fields,therefore,raising its welding efficiency has important practical significance.On the basis of analyzing the defects occurred during all position welding several corresponding methods were adopted.Control strategy for all position welding high efficiency can be summed up to two types:weld pool quick solidification control strategies and weld pool stable shape strategies.The development history of their research and application was reviewed and their advantages and disadvantages were analyzed.Application of the magnetism control technology in all position welding was introduced and it is pointed out that current whirlpool force produced by exterior alternate changed magnetism fields can be used for overcoming gravity of all position weld pool in order to prevent metal flowing,which perhaps has important
    influence for developing all position welding efficiency.