Research Status of Ultra-precision Machining Technologies for Working Surfaces of Rolling Bearings#br#

Abstract

Abstract: The quality of working surfaces for rolling bearings, which consist of ring raceway surfaces and roller surfaces, possessed great influences on the accuracy and performance of bearings. The development situations and the latest research advances in ultra-precision machining technologies for the working surfaces of rolling bearings were introduced and analyzed. It provides references for further exploring the key applications on technologies such as electrolytic in-process dressing(ELID), electro-chemical grinding(ECG), dual electrolytic grinding(DEG) and force-induced rheological polishing(FRP) in bearing machining.

Key words: bearing, ring, roller, ultra-precision machining

摘要： 滚动轴承的工作表面包括套圈滚道表面和滚动体表面，其表面质量直接影响轴承的精度和性能。对滚动轴承工作表面超精密加工技术的发展概况和最新研究进展进行了介绍和分析，为进一步探索在线电解磨削、电化学磨削、双电解磨削和力流变抛光等技术在轴承加工中的重点应用提供参考。

关键词: 轴承, 套圈, 滚动体, 超精密加工

CLC Number:

TH133

WANG Xu;ZHAO Ping;LYU Binghai;YUAN Julong. Research Status of Ultra-precision Machining Technologies for Working Surfaces of Rolling Bearings#br#[J]. China Mechanical Engineering.

王旭;赵萍;吕冰海;袁巨龙. 滚动轴承工作表面超精密加工技术研究现状[J]. 中国机械工程.

References

[1]王煜, 闫柯, 张进华. 我国高性能滚动轴承基础研究进展[J]. 中国基础科学, 2015, 17(6):10-19.
WANG Yu, YAN Ke, ZHANG Jinhua. Progress of the 973 Project-basic Research on High Performance Rolling Bearing[J]. China Basic Science, 2015, 17(6):10-19.
[2]FERREIRA J L A, BALTHAZAR J C, ARAUJO A P N. An Investigation of Rail Bearing Reliability under Real Conditions of Use[J]. Engineering Failure Analysis, 2003, 10(6):745-758.
[3]卜炎.实用轴承技术手册[M].北京：机械工业出版社, 2004.
BU Yan. Practical Bearing Technical Manual[M]. Beijing:China Machine Press, 2004.
[4]ROMANOWICZ P J, SZYBINSKI B. Fatigue Life Assessment of Rolling Bearings Made from AISI 52100 Bearing Steel[J]. Materials, 2019, 12(3):371.
[5]CHI Yulun, LI Haolin, CHEN Xun. In-process Monitoring and Analysis of Bearing Outer Race Way Grinding Based on the Power Signal[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2017, 231(14):2622-2635.
[6]张宏友, 吴鸣宇. 滚动轴承套圈及滚子滚道超精研发展现状[J]. 机械工程与自动化, 2015(6):220-221.
ZHANG Hongyou, WU Mingyu. Development of Super-precision Finishing Technique for Ring and Roller of Roll Bearing[J]. Mechanical Engineering & Automation, 2015(6):220-221.
[7]NOVAK M, KASUGA H, OHMORI H. Comparison of Roughness and Profile between ELID and Ground Surfaces[J]. Key Engineering Materials, 2014, 581:378-383.
[8]YIN S H, OHMORI H, DAI Y T, et al. ELID Grinding Characteristics of Glass-ceramic Materials[J]. International Journal of Machine Tools and Manufacture, 2009, 49(3/4):333-338.
[9]NEMOTO A, OHMORI H, MURATA Y, et al. Ultraprecision ELID-Grinding of Aspheric WC Lens Mold for Plastic Injection Molding[J]. Key Engineering Materials, 2010, 447:155-158.
[10]OKADA Y, ABE N, HISAMORI N, et al. Verification of Implant Surface Modification by a Novel Processing Method[J]. Acta Medica Okayama, 2017, 71(1):49-57.
[11]尹韶辉, 曾宪良, 范玉峰, 等. ELID镜面磨削加工技术研究进展[J]. 中国机械工程, 2010, 21(6):750-755.
YIN Shaohui, ZENG Xianliang, FAN Yufeng, et al. Research Progresses of ELID Mirror Grinding Technology[J]. China Mechanical Engineering, 2010, 21(6):750-755.
[12]QIAN J, OHMORI H, LIN W M. Internal Mirror Grinding with a Metal/Metal-resin Bonded Abrasive Wheel[J]. International Journal of Machine Tools and Manufacture, 2001, 41(2):193-208.
[13]杨黎健, 任成祖, 靳新民. 轴承套圈内圆在线电解修整磨削试验[J]. 中国机械工程, 2011, 22(2):212-214.
YANG Lijian, REN Chengzu, JIN Xinmin. Internal Cylindrical ELID Grinding Experiment of Bearing Rings[J]. China Mechanical Engineering, 2011, 22(2):212-214.
[14]QIAN J, LI W, OHMORI H. Cylindrical Grinding of Bearing Steel with Electrolytic In-process Dressing[J]. Precision Engineering, 2000, 24(2):153-159.
[15]WU L M, REN C Z, ZHANG K F. ELID Groove Grinding of Ball-bearing Raceway and the Accuracy Durability of the Grinding Wheel[J]. International Journal of Advanced Manufacturing Technology, 2015, 79(9/12):1721-1731.
[16]李远波, 刘国跃, 郭钟宁, 等. 电化学与磨削复合加工技术研究现状[J]. 组合机床与自动化加工技术, 2011(2):5-9.
LI Yuanbo, LIU GUOyue, GUO Zhongning, et al. Research on Electrochemical and Grinding Hybrid Process Technology[J]. Modular Machine Tool and Automatic Manufacturing Technique, 2011(2):5-9.
[17]ZHU Denglin, ZENG Yubin, XU Zhengyang, et al. Precision Machining of Small Holes by the Hybrid Process of Electrochemical Removal and Grinding[J]. CIRP Annals:Manufacturing Technology, 2011, 60(1):247-250.
[18]PURI A, BANERJEE S. Multiple-response Optimisation of Electrochemical Grinding Characteristics through Response Surface Methodology[J]. International Journal of Advanced Manufacturing Technology, 2013, 64(5/8):715-725.
[19]周锦进, 阿达依, 庞桂兵, 等. 电化学光整加工对表面微观几何形貌的影响[J]. 中国机械工程, 2006, 17(13):1346-1349.
ZHOU Jinjin, A Dayi, PANG Guibing, et al. Influence of Electrochemical Finishing Process on Micro-topography of Surfaces[J]. China Mechanical Engineering, 2006, 17(13):1346-1349.
[20]徐文骥, 魏泽飞, 孙晶, 等. 轴承滚子电化学机械光整加工表面质量预测与加工参数选择[J]. 中国机械工程, 2012, 23(5):525-530.
XU Wenji, WEI Zefei, SUN Jing, et al. Surface Quality Prediction and Processing Parameters Determination on Electrochemical Mechanical Finishing of Bearing Roller[J]. China Mechanical Engineering, 2012, 23(5):525-530.
[21]庞桂兵, 徐文骥, 周锦进. 电化学机械精准光整加工技术研究[J]. 中国机械工程, 2016, 27(19):2589-2593.
PANG Guibing, XU Wenji, ZHOU Jinjin. Study on Electrochemical Mechanical Precision Finishing Technology[J]. China Mechanical Engineering, 2016, 27(19):2589-2593.
[22]关佳亮, 胡志远, 张妤, 等. 高精度轴承套圈超精密加工技术的现状与发展[J]. 工具技术, 2018, 52(5):3-7.
GUAN Jialiang, HU Zhiyuan, ZHANG Yu, et al. Present Situation and Development of Ultra-precision Machining Technology for High Precision Bearing[J]. Tool Engineering, 2018, 52(5):3-7.
[23]孙磊，董晨晨，吕冰海，等．基于双电解作用的表面磨削设备[P].中国，CN203495765U， 2014-03-26.
SUN Lei, DONG Chenchen, LYU Binghai, et al. A Surface Grinding Equipment Based on Dual Electrolytic[P]. China, CN203495765U, 2014-03-26．
[24]ZHANG Kaifei, REN Chengzu, YANG Lijian, et al. Precision Grinding of Bearing Steel Based on Active Control of Oxide Layer State with Electrolytic Interval Dressing[J]. International Journal of Advanced Manufacturing Technology, 2013, 65:411-419.
[25]WANG Zhiqiang, REN Chengzu, CHEN Guang, et al. A Comparative Study on State of Oxide Layer in ELID Grinding with Tool-cathode and Workpiece-cathode[J]. International Journal of Advanced Manufacturing Technology, 2018, 94:1299-1307.
[26]GLOECKNER P, EBERT F J. Micro-sliding in High-speed Aircraft Engine Ball Bearings[J]. Tribology Transactions, 2010, 53(3):369-375.
[27]AFFATATO S,RUGGIERO A, MEROLA M, et al. Advanced Biomaterials in Hip Joint Arthroplasty. A Review on Polymer and Ceramics Composites as Alternative Bearings[J]. Composites， Part B：Engineering, 2015, 83:276-283.
[28]杨帆. 双自转研磨方式下球体的运动特性及其影响因素的研究[D]. 杭州:浙江工业大学, 2010.
YANG Fan. The Research of Kinematic Characteristics of Balls and Their Influence Factors on the Rotated Dual-plates Lapping Platform[D]. Hangzhou:Zhejiang University of Technology, 2010.
[29]KANG J, HADFIELD M. The Polishing Process of Advanced Ceramic Balls Using a Novel Eccentric Lapping Machine[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2005, 219(7):493-503.
[30]LEE R T, HWANG Y C, CHIOU Y C. Lapping of Ultra-precision Ball Surfaces. Part I. Concentric V-groove Lapping System[J]. International Journal of Machine Tools and Manufacture, 2006, 46(10):1146-1156.
[31]YUAN Julong, CHEN Lineng, ZHAO Ping, et al. Study on Sphere Shaping Mechanism of Ceramic Ball for Lapping Process[J]. Key Engineering Materials, 2004, 259/260:195-200.
[32]郁炜, 吕冰海, 李兴林, 等. 双自转研磨沟槽结构参数对球体研磨均匀性的影响分析[J]. 轴承, 2013(4):19-21.
YU Wei, LYU Binghai, LI Xinglin, et al. Analysis on Influence of Structural Parameters for Rotated Dual-plates Lapping Groove on Lapping Uniformity of Sphere[J]. Bearing, 2013(4):19-21.
[33]郁炜, 吕冰海, 姚蔚峰, 等. 基于ADAMS的球体双自转研磨方式下研磨盘转速优化研究[J]. 中国机械工程, 2013, 24(7):866-872.
YU Wei, LYU Binghai, YAO Weifeng, et al. Speed Optimization for Lapping Plates in RDP Lapping Mode Based on ADAMS[J]. China Mechanical Engineering, 2013, 24(7):866-872.
[34]ZHOU Fenfen, YUAN Julong, LYU Binghai, et al. Kinematics and Trajectory in Processing Precision Balls with Eccentric Plate and Variable-radius V-groove[J]. International Journal of Advanced Manufacturing Technology, 2016, 84:2167-2178.
[35]ZHOU L B, SHIINA T, QIU Z J, et al. Research on Chemo-mechanical Grinding of Large Size Quartz Glass Substrate[J]. Precision Engineering, 2009, 33(4):499-504.
[36]WU K, ZHOU L B, SHIMIZU J, et al. Study on the Potential of Chemo-mechanical-grinding (CMG) Process of Sapphire Wafer[J]. International Journal of Advanced Manufacturing Technology, 2017, 91(5/8):1539-1546.
[37]HASHIMOTO F, GALLEGO I, OLIVEIRA J F G, et al. Advances in Centerless Grinding Technology [J]. CIRP Annals：Manufacturing Technology, 2012, 61(2):747-770.
[38]蔡智杰. 双盘直槽滚子圆柱面研磨循环系统设计[D]. 天津:天津大学, 2017.
CAI Zhijie. Design of Circulatory System for Roller Cylindrical Surface Processing with Double-disc Straight Groove Lapping Process[D]. Tianjin:Tianjin University, 2017.
[39]YAO Weifeng, YUAN Julong, ZHOU Fengfeng, et al. Trajectory Analysis and Experiments of Both-sides Cylindrical Lapping in Eccentric Rotation[J]. International Journal of Advanced Manufacturing Technology, 2017, 88(9/12):2849-2859.
[40]李敏, 吕冰海, 袁巨龙, 等. 剪切增稠抛光的材料去除数学模型[J]. 机械工程学报, 2016, 52(7):142-151.
LI Min, LYU Binghai, YUAN Julong, et al. Material Removal Mathematics Model of Shear Thickening Polishing[J]. Journal of Mechanical Engineering, 2016, 52(7):142-151.
[41]LI Min, LYU Binghai, YUAN Julong, et al. Evolution and Equivalent Control Law of Surface Roughness in Shear-thickening Polishing[J]. International Journal of Machine Tools and Manufacture, 2016, 108:113-126.
[42]李敏, 袁巨龙, 吕冰海, 等. Si3N4陶瓷的剪切增稠抛光[J]. 机械工程学报, 2017, 53(9):193-200.
LI Min, YUAN Julong, LYU Binghai, et al. Shear-thickening Polishing of Si3N4 Ceramics[J]. Journal of Mechanical Engineering, 2017, 53(9):193-200.

Research Status of Ultra-precision Machining Technologies for Working Surfaces of Rolling Bearings#br#

滚动轴承工作表面超精密加工技术研究现状

RichHTML

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

[1]	LI Xiao-Li, CHEN Wei, YAN Rong. Adaptive Compensation of Contour Errors Based on BP Neural Networks [J]. J4, 201016, 21(16): 1902-1906.
[2]	CHEN Jian, DENG Li-Juan. Design of Constant-force-elastic Mechanism [J]. J4, 201016, 21(16): 1944-1946.
[3]	HU Chao, LIU Zuo-Min. Research on Rolling Bearing’s Heathcote’s Stick-slip Model Based on Materials Compatibility [J]. J4, 201016, 21(16): 1969-1973.
[4]	SHANG Ze-Jin, WANG Zhong-Min. Bifurcation and Chaos of Forced Vibration for a Shape Memory Alloy Spring Oscillator  [J]. J4, 201016, 21(16): 1986-1991.
[5]	DIAO Wei, WANG Zhi-Yuan, ZHOU Zhi-Li. Simulation Research on Truck Braking Stability on Turn of an Continuous Downgrade [J]. J4, 201016, 21(16): 2010-2015.
[6]	QIAO Guan, CHEN Jiaqi, TANG Shufeng, LIU Guoqiang, LIU Geng. A Review of Thermal Characteristics for Planetary Roller Screw Mechanisms [J]. China Mechanical Engineering, 2026, 37(1): 162-173.
[7]	YU Changrui, LIU Liangbao, ZHOU Jinggang, ZHANG Han, HUANG Dong, ZHANG Ning, LI Xun. Optimization of Roller Burnishing Parameters for Concave Circular-arc Surfaces of Turbine Disk Mortise Grooves [J]. China Mechanical Engineering, 2026, 37(1): 60-65.
[8]	ZHU Qianye, FENG Shangyu, SHI Yanbin, PU Jibin. Friction and Wear Properties of MoS₂/Zn Films under Vacuum Atomic Oxygen Irradiation [J]. China Mechanical Engineering, 2026, 37(1): 83-91.
[9]	XIAO Yufeng, ZHANG Chaoyong, Saixiyalatu , MENG Yifan, ZHU Chuanjun. Multi-step Ahead Real-time Prediction of Tool Wear Based on YOLOv11-Seg and Transformer Model [J]. China Mechanical Engineering, 2025, 36(12): 2944-2951.
[10]	TONG Zhaojing, WANG Pengchao, FAN Yongkui, HAN Guangyang, WANG Ziqi. Fault Diagnosis Method of Rolling Bearings Based on Improved Refined Composite Multiscale Sample Entropy and Bayesian Network [J]. China Mechanical Engineering, 2025, 36(12): 2952-2959.
[11]	ZHANG Xiong, DONG Lecong, WANG Wenqiang, QU Weiying, WAN Shuting. A Multi-fault Diagnosis Method for Rolling Bearings Integrating Two-dimensional Convolutional and GRU [J]. China Mechanical Engineering, 2025, 36(12): 2978-2985.
[12]	TUO Jiying, XU Xiaonan, LI Jun, ZHANG Yuchen, HUANG An, HU Du, LIU Zilin. A Six-axis Robotic Arm Path Planning Based on Improved SAC Algorithm [J]. China Mechanical Engineering, 2025, 36(12): 2986-2992.
[13]	XIONG Xiaochen, ZHOU Yan, ZHOU Xiangman, WU Haihua, HUA Lin, HU Zeqi, QIN Xunpeng, DENG Shaohua. Strength-ductility Synergy Control of Key Overflow Components of Hydro- turbines by Follow-up Hot-hammering-assisted Wire Arc Additive Remanufacturing [J]. China Mechanical Engineering, 2025, 36(12): 3010-3016.
[14]	LYU Qian, LIU Weiwei. Molecular Dynamics Simulation and Parameter Optimization Research for Abrasive Flow Finishing of Additive Manufactured Nozzle Convergent and Divergent Sections [J]. China Mechanical Engineering, 2025, 36(12): 3017-3022.
[15]	Fujian SUN, Qianfang ZHU, Zhiqiang LIANG, Yanjun LU, Jinlong CHEN, Yubin XIAO, Hao HUANG, Jianping YUAN. Research on Tribological Properties of Hardened Bearing Steel Surfaces by Electric Pulse Assisted Hard Turning [J]. China Mechanical Engineering, 2025, 36(11): 2537-2543.