中国机械工程 ›› 2026, Vol. 37 ›› Issue (10): 2393-2405.DOI: 10.3969/j.issn.1004-132X.2026.10.002
胡嘉琦1,2(
), 尚晓恒1,3(
), 李路宝1,3, 柯庆镝1,3
收稿日期:2025-12-06
出版日期:2026-10-25
发布日期:2026-11-10
通讯作者:
尚晓恒
作者简介:胡嘉琦,男,1978年生,教授级高级工程师。研究方向为新能源产品生态设计、服役安全检测及再生利用关键技术。E-mail:hujq@cei1958.com基金资助:
HU Jiaqi1,2(
), SHANG Xiaoheng1,3(
), LI Lubao1,3, KE Qingdi1,3
Received:2025-12-06
Online:2026-10-25
Published:2026-11-10
Contact:
SHANG Xiaoheng
摘要:
系统综述了近年来碳纤维复合材料(CFRP)构件失效检测/监测、性能评估、再资源化及再制造技术的研究进展。遵循“损伤感知-性能评估-循环利用”的技术逻辑,聚焦CFRP构件再资源化过程中的三个关键问题:劣化缺陷识别、服役性能评估及低碳循环利用。通过系统分析损伤缺陷检测方法、性能量化评估模型及高值回收/再制造工艺等方面的主要研究进展与技术瓶颈,综合阐述了上述技术在飞行器、新能源汽车、压力容器等高端机电产品中的工程应用现状。最后,从多源检/监测信号的解析与融合、复杂环境耦合效应的定量表征、服役性能的在线监管,以及面向主动再制造的系统集成等维度,对该领域未来研究方向提出了理论性展望,旨在为CFRP构件的高值低碳循环利用提供科学依据与技术支撑。
中图分类号:
胡嘉琦, 尚晓恒, 李路宝, 柯庆镝. 碳纤维复合材料构件服役性能评估与低碳循环利用技术展望[J]. 中国机械工程, 2026, 37(10): 2393-2405.
HU Jiaqi, SHANG Xiaoheng, LI Lubao, KE Qingdi. Prospects for Service Performance Assessment and Low-carbon Recycling of Carbon Fiber Reinforced Plastics Components[J]. China Mechanical Engineering, 2026, 37(10): 2393-2405.
| 损伤类型 | 检测技术 | 技术原理与创新突破 | 代表文献 |
|---|---|---|---|
| 孔隙缺陷 | X射线显微断层扫描(XRM) | 高分辨率三维成像量化孔隙分布 | 文献[ |
| 立体视觉曲率分析 | 三维表面重建+曲率异常识别,实现0.1 mm级浅表缺陷检测 | 文献[ | |
| 物理信息神经网络 | 融合热传导方程与深度学习,提高亚表面缺陷反演精度 | 文献[ | |
| 分层损伤 | 全波场增强技术 | 时域敏感模式提取,分层可视性提高3倍 | 文献[ |
| 无基线Lamb波成像 | 自适应时间反转+非线性指数重建 | 文献[ | |
| 原位同步辐射CT | 纳米级分辨率追踪分层扩展动力学 | 文献[ | |
| 冲击损伤 | 射线追踪声学模型 | 预测应力波反射/吸收行为,支撑声发射源定位 | 文献[ |
| 线扫描热成像 | 微测辐射热相机捕捉热扩散异常,识别人工孔隙与目视不可检冲击损伤 | 文献[ | |
| 高速成像⁃X射线显微CT联用 | 超高速冲击事件同步记录+次表面分层梯度量化 | 文献[ |
表1 CFRP不同损伤类型对应检测技术和原理
Tab.1 Detection technologies and principles corresponding to different CFRP damage types
| 损伤类型 | 检测技术 | 技术原理与创新突破 | 代表文献 |
|---|---|---|---|
| 孔隙缺陷 | X射线显微断层扫描(XRM) | 高分辨率三维成像量化孔隙分布 | 文献[ |
| 立体视觉曲率分析 | 三维表面重建+曲率异常识别,实现0.1 mm级浅表缺陷检测 | 文献[ | |
| 物理信息神经网络 | 融合热传导方程与深度学习,提高亚表面缺陷反演精度 | 文献[ | |
| 分层损伤 | 全波场增强技术 | 时域敏感模式提取,分层可视性提高3倍 | 文献[ |
| 无基线Lamb波成像 | 自适应时间反转+非线性指数重建 | 文献[ | |
| 原位同步辐射CT | 纳米级分辨率追踪分层扩展动力学 | 文献[ | |
| 冲击损伤 | 射线追踪声学模型 | 预测应力波反射/吸收行为,支撑声发射源定位 | 文献[ |
| 线扫描热成像 | 微测辐射热相机捕捉热扩散异常,识别人工孔隙与目视不可检冲击损伤 | 文献[ | |
| 高速成像⁃X射线显微CT联用 | 超高速冲击事件同步记录+次表面分层梯度量化 | 文献[ |
| CFRP回收技术 | 原生纤维型号 | 再生碳纤维抗拉强度保持率/% |
|---|---|---|
| 热解法 | AS4-3K | 15~98 |
| 蒸汽热分解 | AS4C | 95~99 |
| 溶剂分解法 | TohoTenax C124 | 97~98 |
| 超临界水法 | Hexcel 48,192 C 1270 ST | 94~98 |
| 流化床法 | Toray T800 | 82 |
表2 CFRP不同回收技术碳纤维性能
Tab.2 Properties of carbon fibers recovered by different CFRP recycling technologies
| CFRP回收技术 | 原生纤维型号 | 再生碳纤维抗拉强度保持率/% |
|---|---|---|
| 热解法 | AS4-3K | 15~98 |
| 蒸汽热分解 | AS4C | 95~99 |
| 溶剂分解法 | TohoTenax C124 | 97~98 |
| 超临界水法 | Hexcel 48,192 C 1270 ST | 94~98 |
| 流化床法 | Toray T800 | 82 |
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