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Table of Content

    25 November 2009, Volume 20 Issue 22
    Applying Singular Value of IMF Envelope Matrix to Extract the Characteristics of Mechanical Failures
    Qiu Yan ;Wu Yafeng;Li Ye
    2009, 20(22):  0-2649. 
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    The signal envelope and matrix of the singular value were introduced to machinery fault diagnosis,use of IMF envelope matrix and singular
    value to extract the characteristics of mechanical failures was proposed.This method is
    a more traditional method of feature extraction,feature extraction with the obvious advantages of simple calculation.Simulation results show that this method can effectively extract
    the characteristic parameters.They will be applied to the rotor mechanical fault feature extraction to obtain more satisfactory results.

    Analysis and Research of Returnability for Rhombic Vehicles
    Zha Yunfei;Zhong Zhihua;Zhang Yi
    2009, 20(22):  0-2765. 
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    Since the special layout of steering system,the rhombic vehicle cannot
    obtain the returnability by means of the steering wheel’s orientation parameters.
    A spring returnable structure was used to turn around the revolving drum of the steering system to carry out the returnablity of the steering wheel.
    The analysis of steering resistance torque and returnable torque suggests that extra torque is necessary to obtain the returnability.The formula of the locus was obtained based on the analysis.The returnability test suggests the spring returnable system can ensure good returnability of the rhombic vehicles. 

    Analysis of Contact Stress between Piston and Cylinder in Radial Hydrostatic Piston Pump
    Qiu Xinguo;Jiang Wei;Chai Guozhong;Zhang Youyi
    2009, 20(22):  0-2649. 
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    Pistons in radial hydrostatic piston pump undergoes a composite motion, which means that the pistons move in and out along the cylinder hole linearly, while pistons rotate with the cylinder. So an additional Coriolis inertia force should be considered.
    Taking friction forces, inertia forces into consideration, the force equation sets were modeled. The forces, contact stress, friction forces and contact pressure angle acted on the piston were analyzed
    in varied parameters such as piston length and roller radius. Analysis shows
    that under higher output pressure the contact stress increases sharply. Conclusions

    are obtained,which show that setting compound material cushion in the cylinder pairs, extending the piston length, and increasing roller radius will reduce the contact stress.

    Semi-active Control of Lunar Lander Soft Landing Based on Magnetorheological Shock Strut
    Wang Anliu;Nie Hong;Liu Gang
    2009, 20(22):  0-2765. 
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    A magnetorheological(MR) shock strut with bypass
    was constructed and applied to lunar soft landing system for shock absorption and cushioning.A ground impact model of 1/4 lunar lander was built on the basis of the characteristics of machinery-ground interaction system. In consideration of its high velocity and high shear rate, the mechanical property of MR fluid was analyzed by Herschel-Bulkley
    model. Based on linear quadratic
    optimal(LQ) control theory, the optimal control force was solved and a state-jump algorithm was adopted to realize semi-active control during the process of soft landing. Compared with the passive and LQ control ones,the analysis results show that MR shock strut with bypass can provide controllable damping force and the overloading of semi-active state-jump control is reduced so much that it can ensure lunar lander smooth landing. At the end of landing process, the shock strut can come back to the original state.As a result, it ensures lunar lander ascent and landing again.

    Optimal Slip Control about Lock-up Clutch of Torque Converter
    Chen Qinghong;Qin Datong;Ye Xin
    2009, 20(22):  0-2649. 
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    In order to investigate the slip control process of lock-up clutch in torque
    converter of automatic transmission(AT), the dynamic model of slip process of lock-up
    clutch and torque converter was established at first,then the optimal control pressure of slip process was studied.The permitted jerk(below 10) was used as constraint,and
    the objective function of optimal control was defined with the objects of minimizing the slip work,the optimal control equations were obtained according to the condition of extremum and the begin boundary conditions and the end point constraint condition.At last,the
    results of the calculation and simulation of the slip process of lock-up clutch which was
    in AT and continuously variable transmission(CVT) fit on ChangAn car were given.
    It shows that the process from slip to stick is very smooth,jerk is small below the allowed range and the slip work is also very small when optimal control of pressure is used in the slip process.It avoids to determine the press difference of driver and driven with optimal
    control,the adaptive trait has been increased.

    Research on a New Discrete-time Sliding Mode Control Technology for a Missile Electromechanical Actuator
    Peng Shuhua;Li Huade;Su Zhong;Li Denghua
    2009, 20(22):  0-2765. 
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    A discrete-time system control problem for a
    missile electromechanical actuator was presented and a new discrete reaching law sliding mode control method was proposed where the chattering problem of the method was researched and analyzed deeply. The design of a sliding mode variable controller based on the new discrete reaching law was given,and the stability of the system was proved theoretically. The control mechod used in electromechanical actuators control can decrease the chattering phenomenon produced in traditional discrete-time sliding mode control and improve control quality
    effectively. Simulation results demonstrate the effectiveness and the feasibility of the controller.

    Expansion of Notch-crack Tip in Cutting Brittle Materials
    Zhou Jianlai;Chen Shufa 
    2009, 20(22):  0-2649. 
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    In order to predict effects on machined surface by developed notch-crack,crack extension mechanism of notch-crack-tip was investigated in cutting brittle
    materials.The notch-crack was in Ⅰ-Ⅱ mixed mode according to loads exerting on the chip. Based on the strength theory of generalized composed deviator stress,this paper analysed notch -crack extension mechanism for brittle fracture process through analyzing the
    stress field in the neighborhood of crack tip under loading mixed-mode.Three major contributions here are summarized as follows:①The criterion for the expansion of crack and the analytical expression of direction angle are presented here.②It is deduced that the notch -crack always expands initially towards the interior direction of machined workpiece, and this leads to roughness enhancement of machined surface.③The angle between crack expansion direction and the
    tool face is equivalent under the same cutting conditions. And the obliquity of expansion direction to workpiece surface increases with the tool orthogonal rake decreasing.

    Research on Modification on Cycloidal Teeth Profile with Form Grinding
    Jiao Wenrui;Kong Qinghua;Song Dechao;Liu Jinlong; Qin Zhiwen
    2009, 20(22):  0-2765. 
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    According to manufacturing theory and production
    practice on cycloidal gear pair with form grinding, there are four modification methods,
    they are yg axial direction movement distance,xg axial direction movement distance of grinding machine coordinate system,rotating angle and emery-wheel.The mathematical model of cycloidal gear pair with form grinding was built,the formula of normal alterant value on modified profile was provided,the normal alterant value was
    calculated as an example of BZZ the fullhydrostatic steering control units cycloidal pair practical parameter,which provides essential theoretical basis of teeth backlash and cycloidal pair modification design.

    Research on Modeling of Reconfigurable Manufacturing System Based on
    OPN and UML
    Lü Chao;Li Aiping;Xu Liyun
    2009, 20(22):  0-2649. 
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    A modeling method was presented based on
    OPN and UML according to reconfigurable mode of RMS in order to establish the comprehensive system model and open out the reconfigurable process of RMS. The system physical model was established with OPN and the logical model was established with UML. The modeling method can analyse dynamic characteristics of system model and make the system achieve reusability, integrated ability and expansibility. An example of a cylinder reconfigurable production line was presented to describe the actual process of the modeling methodology and illustrate the effectiveness of the methodology.

    Job Shop Printed Circuit Board Assembly Optimization Based on Model Constrainted by Polychromatic Sets
    Du Xuan;Li Zongbin;Zhang Guohui
    2009, 20(22):  0-2765. 
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    Combined with PS and GA, an optimization method was presented to optimize the problem of job shop PCB assembly. Based on PS theory, numerical contour
    matrix was presented to describe the machine constraints and process constraints of job shop PCB assembly optimization problem and formulate the constraint model. Constraint model guaranteed that GA search in the effective solution space and simplified the calculation of fitness value. Moreover, if the machine and assembly task changed, through the simple modification of constraint model, the PCB assembly would be optimized conveniently. Experimental solutions indicate that the solution efficiency of job shop PCB assembly can be improved significantly and the dynamical optimization can be implemented. 

    Reasoning Process of Product Platform Design for Armored Face Conveyor Based on Sensitivity Analysis 
    Zhao Wenyan,;Zhang Huangao;He Zhen;Tan Runhua;Li Guoping
    2009, 20(22):  0-2649. 
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    After a reference review of AFC,a method of reasoning process of product platform design based on sensitivity analysis was put forward: some illogical or unnecessary change in design can be filtered after
    controllable analysis of causes was finished;main parameters of hierarchy platform were identified based on a sensitivity analysis between parameters associated to functional ability and modules or components;platform architecture was advanced with some manners
    by analyzing sensitivity of function elements to uncontrollable causes.A tool of
    quality control-fishbone diagram was introduced to find out the causes of the
    product changes, reverse fishbone diagram was used to represent the architecture of the product and platform. The method and process of product platform design based on sensitivity analysis is feasible to be applied to the platform design of other products with similar structure.

    Experimental Verification and Procurement of Slice Profile Data of STL Model in Metal Droplet Deposition Manufacturing
    Chao Yanpu;Qi Lehua;Luo Jun;Zeng Xianghui;Yang Fang
    2009, 20(22):  0-2771. 
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    In order to procure the accurate slice profile data of STL model in metal droplet deposition manufacturing, a new algorithm for sectoring partition and tracking intersection was put forward to layer the model perfectly.According to the characteristics of droplet deposition process,slice profile data was optimized based on the curvature algorithm.The slice contours,the 3D model and the results of the droplet deposition experiment are in a good accordance.The experimental results validate the correctness and feasibility of the above algorithms.

    A Study of Local Information Preprocessing of Equipment Based on SVR and Rough Set
    Liu Jianhui,;Qin Xiansheng
    2009, 20(22):  0-2649. 
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    An ID-LIP was proposed,which was used in information transmission of RCFD. An on-line SVR prediction method was introduced significantly, which was applied in equipment performance prediction, the prediction results can provide a reference basis for executing strategy of ID-LIP to manipulate deep or shallow information preprocessing. Deep information preprocessing can adopt rough set to sort local diagnostic rules of equipment. The hardware realization and application examples of ID-LIP on concrete transport vehicle was also presented, and the examples verify the effectiveness of this study.

    Local Mean Decomposition Method and Its Application to Roller Bearing Fault Diagnosis
    Cheng Junsheng;Zhang Kang;Yang Yu
    2009, 20(22):  0-2771. 
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    A new signal analysis method, namely, the local mean decomposition(LMD) was studied.The LMD method could decompose any complicated signals into a set of product functions,each of which was the product of an envelope signal and a frequency modulated signal.Essentially the multi-component signal can be decomposed into a
    set of single-component modulated signals by LMD,therefore LMD was very applicable for processing multi-component modulated signals.According to the modulating characteristics of the roller bearing fault vibration signals, the fault diagnosis method for roller bearings based on LMD was proposed.The analysis results from the actual roller bearing fault vibration signals demonstrate that the LMD method can be applied to the roller bearing
    fault diagnosis effectively.

    Design and Development of an Ultra-precision Fast Tool Servo System Driven by
    Piezoelectric Ceramic 
    Dai Yifan;Yang Haikuan;Wang Guilin;Yang Fan;Wu Yulie
    2009, 20(22):  0-2653. 
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    Based on piezoelectric actuator and flexure hinge platform, the design,motion modeling and development of FTS device were studied systematically herein. The testing results indicate that the positioning errors are less than 7.7nm, the repetitive positioning error is less than 4.4nm,the linearity precedes 0.145% and the frequency response precedes 218Hz at 39.0μm travel range for self-developed FTS system, and these
    performances can completely satisfy the machining requirements for the elements or structures with complex form.A good foundation for future use was built in real manufacture.

    Research on the Stabilization of Friction Torque of Precision Ball Screws
    Zhang Zuoying;Song Xianchun;Li Zhi;Cui Zengzhu
    2009, 20(22):  0-2771. 
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    Taking into account the influence of the error in the contact points of balls and the groove on the contact force, the influence of
    manufacturing errors of grooves on friction torque was analyzed.The view point that the manufacturing errors of groove in ball screw mechanism affect the value of the friction torque averagely was brought forward.The characteristics of fiction torque of three type ball screws including inner-return type, return pipe type and end cap type was investigated through the friction torque test. The influence of lubrication on the stabilization of fiction torque of ball screws was also investigated through the tests. It is found that the fluctuation of the friction torque at the normal frequency of 1Hz can be eliminated completely when the ball screw mechanism is lubricated by grease.Analysis indicates that the fluctuation of the friction torque at the normal frequency of 1Hz is resulted from the jam and fall off of balls because of poor lubrication.

    Methods on Complex System Fault Diagnosis Based on Bayesian Network
    Yang Changhao;Zhu Changan;Hu Xiaojian
    2009, 20(22):  0-2653. 
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    In allusion to characteristics which exhibits in complex systems, such as multi-states of event,uncertainty of fault logic relations and information etc. when
    the faults were diagnosed.Fault diagnosis methods based on Bayesian network were built on complex systems on the basis of the fault Bayesian network, and the methods pointed out that fault diagnosis of complex systems based on Bayesian network was carried
    out through fault reasoning, which included processes of transforming inference structure, initializing beliefs, propagating beliefs and computing probability distributions, and computation methods on them were set up. Methods proposed were accounted for with an example of rotor fault diagnosis.

    Research on the Kinematic Control Method of CNC Hypoid Cutting Machine and the Cutting Experiments
    Zhang Weiqing;Zhang Mingde;Guo Xiaodong; Lu Mingwen;Hu Guangxi
    2009, 20(22):  0-2771. 
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    The kinematic control model of CNC hypoid cutting machine was established by using vector,matrix and other mathematic tools. A CNC software of the hypoid cutting machine equipped with Siemense 840D control system was developed according to the
    model.The cutting experiments were conducted by applying the software on
    YKD2275 CNC hypoid cutting machine manufactured by Tianjin No.1 Machine Tool Works. Then the tooth form errors were measured on 3906 gear inspection center made by HMCT Group.The test results show that the kinematic control model and the software system are correct.

    Pattern of Wireless Sensor Networks for Mechanical Vibration Monitoring Application
    Tang Baoping;He Chao ;Chen Renxiang;Di Yongfeng
    2009, 20(22):  0-2653. 
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    Some key technologies of wireless sensor
    networks(WSN) for mechanical vibration monitoring were discussed.The multi-sink based transport protocol,time synchronization mechanism and reliable transmission control protocol of WSN were studied for mechanical vibration monitoring.A kind of WSN vibration monitoring pattern was presented by combination with exiting sensor and Micaz motes. An experimental platform based on
    the proposed pattern was constructed to measure the mechanical vibration.
    Compared with the vibration data of the same condition acquired by the wired multi-channel signal acquisition system based on USB2.0, the vibration data acquired by WSN based on the proposed pattern is correct. The WSN based on the proposed pattern for mechanical vibration monitoring can meet the basic requirements of mechanical vibration monitoring applications.

    Multi-point Forming Surface Generating Method and Software Development
    Cai Zhongyi;Liang Yunfu;Wang Shaohui;Li Mingzhe
    2009, 20(22):  0-2771. 
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    A new method to generate multi-point forming(MPF) surface was presented based on triangular mesh herein.The CAD software for construction of MPF die surface was developed using Visual
    C++ platform. It could
    directly read the triangular mesh data given by STL, finite element and so on.A three-dimensional model was reconstructed rapidly by OpenGL. Moreover, the die surface for
    MPF with elastic cushion was set up by using the offset surfaces described by finite element nodes. Precision analyses for typical parts show that the method is of high precision and fast speed, and the software can be used to model complex surfaces. 

    Test and Modeling of Characteristics of an Engine Rubber Mount
    Li Rui,;Chen Weimin;Liao Changrong;Zhou Zhengping;Li Yinguo
    2009, 20(22):  0-2653. 
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    The static and dynamic characteristics of an engine rubber mount are very important to isolation performance. An experimental system of the characteristics of a rubber mount was built. Static tests and dynamic tests were carried out by using sine displacement signals with different excitation frequencies and amplitudes. Then a dynamic model of the rubber mount was proposed. The least square optimization method was used to identify parameters of this model. Therefore, the effectiveness of this model for parameter identification under single operating condition was validated. The test results indicate that the dynamic stiffness characteristics of the rubber mount are depended on the excitation frequency and amplitude. There is a little relation between the lag angle and the excitation signal. However, the isolation ability of the engine rubber mount becomes badly when it is excited by higher than 60Hz signal with small amplitude.

    Study on Preparation of Al2O3/(W,Ti) C Nanocomposite Tool Material and Its Cutting Performance
    Zhou Yonghui;Ai Xing;Zhao Jun;Xue Qiang
    2009, 20(22):  0-2771. 
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    Al2O3/(W,Ti) C nanocomposite tool material was successfully prepared by using hot pressed sintering technique. The flexural strength, fracture toughness and hardness are 840MPa, 6.55MPa•m1/ 2 and 21GPa respectively. By the compared experiments for cutting performance, it can be seen the performance of this nanocomposite material is better than which of the ceramic tool material SG-4 for continuously cutting hardened carbon steel and hardened carbon tool steel. This kind of nanocomposite tool material is suitable for continuously cutting hardened carbon tool steel, especially intermittently cutting hardened carbon steel.

    Study on the Fabrication of Aluminum/Copper Clad Composite by Low-pressure Compression Casting-cold Extrusion Technology
    Xu Yan,;Luo Junting;Jia Jianbo
    2009, 20(22):  0-2653. 
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    Aluminum/copper clad composite is produced by the method of aluminum/copper clad extrusion.In actual production,the interface between copper and aluminum separated from each other because of the untight bonding.To improve the quality, low–pressure compression casting-cold extrusion technology was mentioned to fabricate aluminum/copper clad composite,and finite element analysis software DEFORM was used herein.Rigid plastic finite element model was established. Numerical simulation
    and experimental study of cold extrusion process were completed.And the comparison between the two results was carried out to validate the feasibility and superiority of the low pressure compression casting cold extrusion for manufacturing aluminum/copper clad composite.

    Development of Some Key Technologies for Micro Direct Methanol Fuel Cell
    Liu Chong;Li Miaomiao;Liang Junsheng;Zhu Yingli;Sun Lingjun,Wang Liding
    2009, 20(22):  0-2771. 
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    The basic working principles of μDMFC were firstly introduced
    herein.Then,some key techniques, such as flow field design,material and process for flow field plate, reactant-resultant management and packaging etc,were discussed.Next, the effects of different flow field design on μDMFC performance were analyzed.Approaches and development of fuel and water management for μDMFC were also discussed.
    Finally,difficulties and the state-of-the art in μDMFC packaging were presented.

    Research Summary of the Multiparameter Combined Environmental Test of Spacecraft Component Reliability
    Fang Bing,;Shen Runjie;He Wen;Guo Jifeng;Jia Shushi
    2009, 20(22):  0-2653. 
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    The background, significance and recent research situation at home and abroad were summarized herein.The reseach procedure and technology scheme of the high accelaration,vibration,temperature,air pressure and noise combined environmental test model machine was preferred.
    Some key technologies such as the dynamic banance of the centrifuge,
    the redress system of motion parts of the vibration table,the vibration-control of the arm of the centrifuge,the temperature field control and the sound field
    control in centrifugal field were analyzed and the corresponding solutions
    were put forward.