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Table of Content

    10 November 2009, Volume 20 Issue 21
    Stiffness Characteristics of a 6-PSS Spatial Parallel Mechanism
    Li Shujun;Zhang Yu;Meng Qiaoling
    2009, 20(21):  0-2525. 
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    To reveal the stiffness behavior and find out its change rule in order to provide the reasonable parameters for the structural parameter design and stiffness control, the stiffness characteristics of a 6-PSS spatial mechanism was studied by considering the effects of the change in geometry due to compliance caused by the external forces. First, the joint coordinates were transmitted into Cartesian spaces by forming the constraint equations and the incidence equations, the analytical stiffness equations of the 3-PRR planar parallel mechanism were derived based on the conservative congruence transformation (CCT) stiffness matrix. Then, the stiffness maps of the 6-PSS mechanism were plotted with and without external forces in order to show the changes of the stiffness and provide the references for studying its change rules. Finally, the stiffness characteristics of the mechanism were analyzed and discussed according to the stiffness equations and numerical examples.

    Vibration Analysis of a Two-disc Rotor-stator System with Axial Rubs
    Zhang Kunpeng;Ding Qian
    2009, 20(21):  0-2627. 
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    The calculation models of the axial contact force and the friction
    force among the discs and sealing flanges of the stator were deduced.The axial contact forces were converted into the radial forces based on the equivalent moment rule. Then lateral-torsional coupling vibration equations of a single-span-two-disc rotor-stator system
    were established with consideration of the axial rubs.The results show that when axial rubs happen, the transverse motion of the system can be multiple-periodic and chaotic. The severity of axial rubs can be reflected directly by the torsional motion of the disks.

    ALV Path Planning Based on Reinforcement Learning in Fuzzy Neural-networks
    Wang Wenxi;Xiao Shide;Meng Xiangyin;Zhang Weihua,
    2009, 20(21):  0-2525. 
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    By introducing FMQ(frequency maximum Q) heuristic learning algorithm, a hierarchical method of reinforcement learning was improved, through the combination of this method and fuzzy neural-networks, a global path planning Agent was developed. This Agent integrated the human operation experience and the capacity of machine learning, so that it ensured the search direction, reduced the amount of computation, strengthened the adaptive capacity and met the real-time requirements. The simulation results show that the global path planning Agent can find the optimal strategy effective and real-time in the large state space and the dynamic changing environment.

    Analyses of Position and Pose and Motion Parameters of Rigid Object Based on a Truncated Cone-shape Target
    Zhao Liqiang,;Zhou Yanhong,;Kong Lingfu;Qiao Xiaoyong
    2009, 20(21):  0-2627. 
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    According to the problem of object manufacturing point can not be captured directly in binocular stereo visual monitoring system, a method was proposed to indirectly estimate space position and pose and 3-D motion parameters of a rigid object from image information of a truncated cone-shape target. Some essential features, such as longitude lines, latitude lines and their intersection points of the side surface of truncated cone, should be exacted from pairs of stereo images, and their 3-D coordinates were reconstructed at every sampling time to estimate position and pose of truncated cone and object by using the fitting method of a truncated cone. Then the corresponding longitude lines, which were extracted from image sequences at two continuous sampling times, were used to estimate motion parameters of rigid in a sampling period by Kalman filter. The experimental results show that this method is feasible, convergent, stable and anti-noise. It can be applied to some special scenes in which images of manufacturing point can not be directly obtained, such as robot carving and medical operation etc.

    Simulation Research on Hydraulic Mount Nonlinear Dynamic Characteristics
    Shi Peicheng,;Chen Wuwei;Jiang Wuhua
    2009, 20(21):  0-2525. 
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    Aimed at the complicated dynamic characteristics of hydraulic mount, an automobile powertrain hydraulic mount’s non-linear mathematics model was created with the hydrodynamics theory and hydraulic principle. A numerical analysis method for simulating the dynamic characteristics of hydraulic mount was put out, and the characteristics was studied by contrasting simulations and experiments under a few working conditions. The results show the model is correct, practical and universal, which can provide a foundation for more precise automobile powertrain mount system matching, optimizing analysis and vibration isolating research. 

    Rapid Manufacture Method for Tidal Stream Turbine Blade Testing Model
    Li Dong;Wang Shujie;Wang Chao
    2009, 20(21):  0-2627. 
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    A rapid manufacture method for blade of tidal stream turbine which is the energy capture device in exploitation of tidal stream energy was put forward using CAD, reverse technology and rapid prototyping technology. Testing models were manufactured using this method. Results show that models manufactured by RP technology can meet the requirements of hydrodynamics testing both on structure strength and precision, compared with the casting turbine models. And the models with different vane shapes manufactured by RP technology can be optimized by model testing.

    A Local Path Planning of Mobile Robots in Dynamic Environment Based on Prediction of Collision
    Gao Yang;Sun Shudong;He Dongfeng
    2009, 20(21):  0-2531. 
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    A local path planning based on prediction of collision was proposed. The velocity of obstacles and its probability distribution was estimated by an adaptive unscented Kalman filter(UKF), so that the dangerous region (potential collision region) was predicted. Based on the probability distribution of the dangerous region, it was then expanded to ensure the security. By finding the best “free road” and estimating the “danger”, all information needed in path planning was then compressed. Consequently the efficiency of the fuzzy logic controller was improved significantly, which was also employed to calculate the speed of the robot. The results of both simulations and experiments prove that the method gets better effect in both static environment and dynamic environment with uncertainty.

    Robust Optimization Design of the Gear Transmission of Wind Turbine Based on Bond Graph
    Sun Wei;Dong Rongmei;Xu Huanwei
    2009, 20(21):  0-2627. 
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    According to the complexity of differential equations governing the behavior of the gear transmission system of wind turbine, a bond graph based method
    was proposed to analyze the system dynamics, which provided a fast and accurate way to calculate the coefficients related to the reliability formulation. Non-probabilistic based robust design optimization was proposed to ensure the feasibility robustness of the reliability constraints under uncertainties.The results demonstrate that the proposed approach is an effective way to enhance the system reliability feasible robustness.

    Research on Modeling Method of Material Removal Depth in CNC Mechanical Polishing for Aluminum Alloy Wheel
    Wu Changlin;Ding Heyan;Chen Yi
    2009, 20(21):  0-2531. 
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    To finish the uniform material removal of aluminum alloy wheel surface under various conditions, assuming that the contact between the polishing tool and the wheel surface was the elliptical Hertzian contact, the theoretical equation of the material removal depth was derived from the Preston equation,which was orthogonal to the tool path. The model shows that the material removal depth is proportional to two-thirds power of the normal polishing force and the relative tangential velocity component between the polishing tool and wheel, and is inversely proportional to the feed rate of polishing tool.And the equivalent radius of convex wheel surface plays an important role on MRD .The experimental results agree well with the model,which verifies the theoretical model.

    Research on Calculation Method of Structural Steady-state Response Effected by the Variational Recurrent Load
    Ma Shangjun;Liu Geng;Zhou Jianxing;Wu Liyan
    2009, 20(21):  0-2627. 
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    This paper aims to solve the problem that finite
    element structure program and commercial software can not solve complex structure steady-response.It used ANSYS working as a platform to analyze modes of objects, then
    solved transient response with mode superposition and
    finally succeeded in load and loading position changing periodically by using APDL loop program.It also succeeded in external judgment of displacement response by using self-compiling programm,and solving structure steady-response become possible.A case study of disc, compared to the method used herein and the finite element structure program,the former can get the same accuracy. And it has the same effectiveness while used in
    related projects.The method can also be applied in other structure steady-response solution.

    Structure Optimization and Numerical Simulation of Stress and Strain Fields for the Main Shaft Device of a Hoist
    Gong Xiansheng;Cao Jing;Chen Qi;Zhang Ganqing
    2009, 20(21):  0-2531. 
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    Aiming at some cracks that were appeared on the drum shell,main shaft and around manholes in the main shaft device of a mine hoist with single-winding wire rope at times, a modern design method was put forward herein,where the
    softwares of Pro/ENGINEER, HyperMesh and ANSYS were comprehensively used to construct the three dimensional solid model, and to simulate and analyze the stress and strain fields of the main shaft device numerically,and the software of OptiStruct was creatively applied to optimize the manhole structure of the main shaft device in order to resolve the weakness in structure and to ensure its safe operation in normal working condition, The research results show that: the computational results basically consist with the common failure in the shaft device,the stress around manholes is reduced by about 267%. The research result has been applied to design the manhole and sidestep structure of the main shaft device in JK-hoist by the corporate design department, and the effect in the practical operation is satisfactory.

    Experimental Study on a New Engineering Ceramics Processing Method by Micro-explosion of the High Frequency Arc Ignition
    Tian Xinli;Liu Chao;Yang Junfei;Zhang Baoguo
    2009, 20(21):  0-2627. 
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    A novel economical method was advanced for ceramic materials processing by micro-explosion of arc ignition. The power supply of micro-explosion in high frequency arc ignition and shock wave generator were developed. During the micro-explosion in high frequency arc ignition, the shock wave with high temperature and high energy density were generated, and the shock wave was used for ceramics processing. Through hole and rectangular notch were machined successfully in the definite parameter by this method. The metamorphic layer which can be machined easily was found after SEM analysis, spectroscopy analysis and X-ray diffraction analysis. The machining mechanism includes high temperature gasification, oxidation, decomposition and detonation.

    Assembly Sequence Planning Optimization Method Based on Knowledge
    Liu Zhenxing;Li Yuan;Zhang Kaifu;Yu Jianfeng
    2009, 20(21):  0-2531. 
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    An assembly sequence planning method for mechanical products and assembly resources based on knowledge was put forward. Matrix and set were used to represent the products, assembly resources and their relationship. The knowledge model of integrating products and assembly resources was set up by means of extended matrix. Supported by above knowledge model, by making use of the Cartesian product algorithm, an approach to make constraint relationship and the assembly sequence planning method based on knowledge for mechanical products and assembly resources were both presented. In order to obtain optimal assembly sequence, three optimization factors were used to be the evaluation standards. Finally, a simple case is provided to illustrate the effectiveness of the proposed method.

    Variable Neighborhood Niche Genetic Algorithm Based AGV Flow Path Design Method
    Guan Xianping;Dai Xianzhong;Li Jun
    2009, 20(21):  0-2623. 
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    A niche genetic algorithm combined with variable neighborhood search was proposed herein to solve the flow path design of unidirectional AGV systems. Firstly, the formal model was given and both loaded and empty flows were considered in this model. This made the total travel distance more close to the real system. The preprocessing procedure was proposed to improve the feasibility of solution and to reduce computation complexity. Niche competition operation was adopted in the genetic algorithm to diversify the search process and variable neighborhood search was also adopted to improve the local search ability. Thus the computation efficiency is improved and the solution quality is also raised. Two computation experiments validated the effectiveness of the proposed algorithm. 

    Fast Tool Servo Turning Techniques of Parts with Complex Shape and Structure
    Yang Fan;Dai Yifan;Wang Guilin;Yang Haikuan;Wu Yulie
    2009, 20(21):  0-2531. 
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    The FTS machining principle was analyzed and the characteristics of different FTS tool-holders were introduced. For obtaining the frequency response performance of the under-researching FTS equipment based on voice coil actuator, a testing platform was built, step response test and the sine response tests under different frequency excitations were done.The testing results indicate that the FTS system has high frequency response capacity and it can reach 300Hz frequency response performance at the stroke of ±100μm.

    Pressure Fluctuation Characteristics Study of Unsteady Flow Field on Rotational Flow Self-priming Pump
    Wang Chunlin;Si Yanlei;Liu Hongguang;Wu Zhiwang;Yi Tongxiang
    2009, 20(21):  0-2627. 
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    Based on large eddy model simulation, 3-D unsteady flow field of rotational flow self-priming pump was simulated numerically. The water pressure fluctuations of volute wall, guide wall and separation chamber were obtained by setting monitoring points, and frequency domain analysis was achieved. By comparing the predicted and measured heads and powers, it is proved that the large eddy model simulation can accurately reflect the flow characteristics. The results show that the most pressure fluctuation amplitude in the volute is lean to the impeller rotation direction on the cut-water region, and the pressure fluctuation amplitude inside the diffused region of the guide wall is also great. The pressure fluctuations of the two regions can influence the pump performance, and is important factors that may lead to vibration, noise even impact on pump’s stable operation. The pressure fluctuation of the pump body must be considered in designing its structure. 

    Characteristics Analysis of the Complex Mechanical Mechanic System Using Topology Contravariant
    Zhang Yucun;Xing Tingting
    2009, 20(21):  0-2531. 
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    For analyzing the characteristics of complex mechanical system, topology contravariant mapping was described among the trajectories location space of manipulator and multivariate state space which included trajectory of the displacement, velocity and acceleration.It was realized multivariate information and decoupling transformation for the manipulator trajectory space. Based on the multivariable characteristics, the function of Sobolev space was established, which was monitoring multivariate state space of manipulator. The results of the method are effective agreement with the experimental observation.

    Simulation of Dynamic Flying Characteristics of an Ultra-low Flying Height Slider
    Liang Li;Wang Yujuan;Yang Juekuan;Chen Yunfei
    2009, 20(21):  0-2627. 
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    Using a pico slider with flying height below 5nm as a physical model, we analyzed its dynamic flying characteristics by means of coupling solution of the slider’s motion equation and Reynolds lubrication equation when the slider flied over a rectangular step on the disk.
    A third order Runge-Kutta method was used to solve the slider’s motion equation and control volume method was used to solve the Reynolds lubrication equation.
    The following conclusions can be drawn from the simulation results:①the rectangular step on the disk will cause the fluctuation of the slider’s flying height, when the rectangular step is under the positive air bearing pressure region, the height fluctuation of the slider is larger than that under the negative air bearing pressure region;②the slider flies in different stable situations after the rectangular step on the disk exits it completely, the change of flying characteristics affects the quality of reading/writing data.

    Optimization of Grid-based Three-dimensional Hexahedral Meshes
    Huang Lili;Zhao Guoqun
    2009, 20(21):  0-2531. 
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    This paper studied the optimization technique for three-dimensional hexahedral element mesh and analyzed the topological connection of hexahedral element mesh generated by grid-based method. The proposed four new element point inserting modes and five new element edge inserting modes are suitable for hexahedral elements on the convex characteristic edges. The proposed four element collapsing modes are suitable for hexahedral elements on the straight or small curvature concave characteristic edges. Three new element inserting combined with element collapsing modes suitable for hexahedral elements on the concave characteristic edges of large curvature were proposed. To insure the generated mesh to satisfy finite element simulation, Laplacian smooth method was adopted in combination with optimization technique. Some examples were given to demonstrate the effectiveness and robustness of the method.

    Study on Sound Source Identification Based on Patch Near-field Acoustical Holography
    Jia Wenqiang;Chen Jin;Yang Chao;Li Jiaqing
    2009, 20(21):  0-2627. 
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    In view of the principle of wave superposition method, an iterative procedure based on wave superposition was proposed to realize the data extrapolation of measurement sound pressure and to overcome the disadvantage of the FFT-based NAH,and realized NAH to reconstruct partial sound field. Since the sound field reconstruction is very sensitive to the measurement errors, Tikhonov regularization method was used to invert it, and the value of the regularization parameter was determined by the L-curve criteria. The experimental results show that the proposed method is successful in reconstructing sound field under the conditions of small measurement aperture; so reduces the demand of the size of measurement aperture; and also lays a foundation for its industrial field application.

    Method to Suppress the Cross terms in Wigner-Ville Distribution Using Auto Terms
    Liu Wenyi;Tang Baoping;Chen Renxiang;Jiang Yonghua
    2009, 20(21):  0-2531. 
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    ABased on the relationship among the auto terms and the cross terms of WVD, a new method for time-frequency representation(TFR) of a signal was proposed, which used the SPWVD spectrum as the auto terms to suppress the cross terms.
    Firstly, the SPWVD of the signals to be analyzed was calculated. Secondly, the SPWVD spectrum was selected to replace the auto terms. Lastly, the SPWVD spectrum was used as a window function to remove the cross terms in WVD. The proposed method can remove the cross terms efficiently, and reserve most advantages of WVD at the same time. The simulation and experimental results show that the proposed method is a validity tool for TFR of multi-component non-stationary signals.

    An Experimental Investigation into the Machining Quality of Composites Influenced by Fiber Orientation
    Zhang Xiuli;Xie Chaohui;Zhang Heng
    2009, 20(21):  0-2627. 
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    Machining of glass fibre-reinforced plastics(GFRP) often causes severe damages represented by fibre fragmentation, matrix cracking and splitting. The experimental investigation about fibre orientation was put up because it was a key factor that determined the surface integrity of a machined component. Unidirectional glass fibres reinforced plastics were studied herein.Different fiber angels were selected in the cutting process,the cutting process was observed recur to microscope,and the cutting surface was observed by SEM. The cutting course was analyzed through mechanical model. The conclusion is reached that the surface quality will be good when the fiber ange θ≤90° during the cutting process of the unidirectional glass fibres reinforced plastics(UD-GFRP).

    Effect of Temperature on Wear Behaviors of MoSi2 against Si3N4
    Zhang Houan;Tang Siwen;Shi Cun;Hu Xiaoping,
    2009, 20(21):  0-2531. 
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    The tribological properties of molybdenum dislicide (MoSi2)
    against Si3N4 in the range of 700℃~1100℃ were investigated by using an XP-5 type high temperature friction and wear tester.Microphotographs and phase status of the worn surface of MoSi2 and MoSi2/Si3N4 were observed by scanning electron microscope(SEM) with energy dispersive spectrometer(EDS) and X-ray.Results show that friction coefficient of MoSi2/Si3N4 sliding friction couple decreases with the increase of temperature. And the biggest wear rate of MoSi2
    appears at 1000℃. The main wear mechanisms of MoSi2 are abrasion and oxidation.
    The worn weight gain of Si3N4 is increased during athe wear process, it is because the influence of oxidation on the weight gain is more obvious than that of wear.

    Reliability-based Robust Design of Vehicle Semiaxle with Arbitrary Distribution Parameters
    Yang Zhou;Zhang Yimin
    2009, 20(21):  0-2627. 
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    Techniques from the stochastic perturbation method, the fourth moment technique, the reliability-based design theory and optimization technique, the reliability sensitivity technique and the robust design method were employed to present a practical and effective method for the reliability-based robust design of vehicle semiaxle with arbitrary distribution parameters. The reliability sensitivity which is one of a objective function was added to the reliability-based optimization design model and the reliability-based robust design was described as a multi-objective optimization problem of reliability, minimum of weight and minimum of reliability sensitivity.Under the conditions of given the first four moments of original random,the theoretical formulae of reliability-based robust of vehicle semiaxle with arbitrary distribution parameters were obtained. According to the numerical results, the proposed approach is a practical and effective method.

    Research on Robust Design of Craft Parameters in Plastic Injection Based on Relation Degree
    Huang Fengli,;Lin Jianping;Lou Yongjian;Xu Jinhong
    2009, 20(21):  0-2531. 
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    In plastic injection process, the fluctuating effect of random factors, such as the property parameters of plastic materials, were considered. The maximum warpage quantity was selected as a measurement of molding quality, and robust design method was put forward based on variable filter using relation degree, neural network and ant colonies algorithm. Firstly, the calculation formula of relation degree was put forward based on the definitions of left side-distance and location value, the robust optimum model of craft parameters in plastic injection process was put forward based on relation degree, the ant colonies algorithm with crossover and mutation was also put forward. The proposed robust design method based on relation degree was applied to the craft optimization of a remote controller in plastic injection process. It shows that the standard deviation of maximum warpage is decreased and the dimensional tolerance of plastic product is improved by this method, according to CAE and actual injection experiments.

    Theoretical Study on the Torque Control Project for Hydrostatic Drive Tracked Vehicles
    Yang Lei;Ma Biao;Li Heyan;Chen Baorui
    2009, 20(21):  0-2623. 
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    From the whole vehicle steering dynamics and kinematics aspect, motor output torque was controlled by given inside and outside motor objective torques; thereby the whole vehicle steering motion was achieved. And theoretical analysis was presented about above the torque control method. The relationship between inside/outside motor torques (its sum/difference) and relative steering radius, steering angular velocity and road parameters were established in the case of considering the centrifugal force. The results provide a theoretical basis for making torque control strategy.

    Research on the Sensor Fault Rebuilding Based on Riccati-type Equation for Steer-by-wire System 
    Tian Chengwei;Zong Changfu;Wang Xiang;Zhang Ping
    2009, 20(21):  0-2531. 
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    Since the safety and reliability problem of SBW system after canceling the mechanical connection between steering wheel and steering gear,a sensor
    fault rebuilding method for SBW system was proposed based on software analysis redundancy.On the basis of existing SBW system,from the view of optimal control,a optimal software analysis fault rebuilding method for SBW key sensor system was put forward based
    on Riccati-type equation.The sensor fault rebuilding hardware in the loop simulation was carried out, and the results show that the method can achieve the fault rebuilding of the sensors’ signals,and can satisfy the fault tolerant control desire of the SBW system.

    Fatigue Reliability Test Study of Automobile Engine Roller Chain
    Wang Shukun;Meng Fanzhong;Xu Xiuqin;Lan Hua
    2009, 20(21):  0-2623. 
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    According to the fatigue test norms of the chain drive in ISO15654-2004(precision roller chain fatigue test method for chain driving),the distribution law of fatigue life of high-speed automobile chain was studied based on fatigue reliability test of automobile oil-pump chain roller chain 06BT-1,using the group method and the up-down method.Relationship curve between the fatigue life and the load level corresponding to the different relative reliabilities was established.The “cross mode” relations of the group method and the up-down method was discussed through the comprehensive test.