中国机械工程 ›› 2015, Vol. 26 ›› Issue (2): 162-166.

• 机械基础工程 • 上一篇    下一篇

固着磨料双面研磨压力模糊自整定PID控制方法研究

高峰1;王媛1;李艳1;张艳玲2;惠烨1   

  1. 1.西安理工大学,西安,710048
    2.陕西秦川精密数控机床工程研究有限公司,西安,710018
  • 出版日期:2015-01-25 发布日期:2015-01-23
  • 基金资助:
    国家科技重大专项(2012ZX04012032);陕西省教育厅自然科学计划资助项目(12JK0685) 

Study on Fuzzy Self-tuning PID Parameters Control Method of Double-side Plane Lapping Force with Solid Abrasive  Materials

Gao Feng1;Wang Yuan1;Li Yan1;Zhang Yanling2;Hui Ye1   

  1. 1.Xi'an University of Technology,Xi'an,710048
    2.Shaanxi Qinchuan Precision CNC Machine Tools Engineering Research Co.,  Ltd.,Xi'an,710018
  • Online:2015-01-25 Published:2015-01-23
  • Supported by:
    National Science and Technology Major Project ( No. 2012ZX04012032);Shanxi Provincial Natural Science Program of Ministry of Education of China(No. 12JK0685)

摘要:

以NUMPOWER1060数控系统为主控单元,结合力-位控制和模糊推理的特点,提出了一种模糊自整定PID参数的力-位控制方法。利用高精度扭矩传感器和力传感器对Z轴电机输出扭矩与研磨压力之间的关系进行了标定,通过检测Z轴输出扭矩间接获得了研磨压力的大小。根据Z轴进给速度调节因子uv对研磨压力的影响规律,建立了模糊控制规则集,设计了模糊控制PID算法,保证了研磨压力的恒定。工件研磨试验表明该方法提高了工件的表面质量。

关键词: 研磨压力, 力-位控制, 模糊自整定PID控制, 表面质量

Abstract:

NUMPOWER1060 NC system was acted herein as master control unit, combining the characteristics of force/position control and fuzzy inference, a novel force/position control method with fuzzy self-tuning PID parameters was presented. The relationship among lapping force of Z axis and its corresponding output torque was established by calibrating experiments with high-precision torque transducer and force sensor. According to the influencing law of Z-axis's feeding speed regulator  uv (the output of PID controller) on lapping force, the reasonable rule sets of fuzzy control were set up, by whose output the PID parameters could be adjusted, so it was effective to keep lapping force constant. The experimental results of lapping workpiece show that it is valid to improve the surface quality of workpiece remarkably.

Key words: lapping force;force/position control;fuzzy self-tuning , PID;surface , quality

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