中国机械工程

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钻井工况下单金属密封接触分析及实验研究

张毅1;常学平1;付玉坤2;吴倩1   

  1. 1.西南石油大学机电工程学院,成都,610500
    2.中国石油西南油气田分公司工程技术研究院,成都,610017
  • 出版日期:2018-02-10 发布日期:2018-02-02
  • 基金资助:
    国家自然科学基金资助项目(51674216);
    四川省教育厅科研项目(16ZA0062)
    National Natural Science Foundation of China (No. 51674216)

Analysis and Experimental Research of Contact States of Single Metal Seal under Drilling Conditions

ZHANG Yi1;CHANG Xueping1;FU Yukun2;WU Qian1   

  1. 1.School of Mechatronic Engineering,Southwest Petroleum University,Chengdu,610500
    2.Petrol China Southwest Oil&Gas Field Company, Engineering Technology Research Institute,Chengdu, 610017
  • Online:2018-02-10 Published:2018-02-02
  • Supported by:
    National Natural Science Foundation of China (No. 51674216)

摘要: 结合钻井领域高温高压工况,对单金属密封的装配过程和双侧受压情况进行有限元分析,求得动密封面接触压力梯度分布,并结合MATLAB和雷诺方程提出了一种计算动密封泄漏率的新方法;然后根据钻井工况搭建了旋转动密封实验台,对动密封面的接触压力分布情况和泄漏率进行测试。实验和仿真结果表明,在低压工况下动密封面呈收敛状态,有利于润滑油膜的形成,而高压工况下则发散;随着润滑油和钻井液压差的增大,动密封面内侧的接触压力逐渐减小,而外侧逐渐增大;泄漏率随着动密封转速的升高而增大,随着动密封轴向位移的增加而降低。

关键词: 单金属密封, 磨损, 接触压力, 泄漏率, 钻井

Abstract: Combined with high temperature and high pressure working conditions in the drilling fields, the finite element analysis of assembly processes and bilateral compressions of single metal seal were completed, the dynamic sealing surface contact pressure gradient distributions were obtained,and a new method to calculate the dynamic seal leakages was presented based on the MATLAB. Then, the rotary seal test rig was established, and the distributions of the contact pressures and the seal leakages of the dynamic seals were measured. The test results and the simulation results show that the seal surfaces are convergent under low pressures, which are conducive to the formations of the lubricating film, and the high pressures are divergent. The contact pressures on the inner sides of the seal surfaces are gradually decreased with the increases of the pressure differences between the lubrication and the drilling fluid, while the outside gradually increased. Meanwhile, the leakage rate increases with the speed increases of the seals, while decreases with the increases of the axial compressions of the dynamic seals.

Key words: single-metal seal, wear , contact pressure, leakage rate, drilling

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