微量润滑复合增效技术及其应用研究进展

doi:10.3969/j.issn.1004-132X.2022.05.001

摘要/Abstract

摘要： 微量润滑技术具有切削液用量少、润滑效率高等优点，但在特定工况下仍存在冷却性不足以及润滑不充分等问题。微量润滑复合增效技术，如低温冷风、液态CO2等，综合了良好冷却和润滑优势，可有效解决难加工材料清洁切削加工难题。综述了各类微量润滑复合增效技术原理、关键装置及其工艺应用最新研究进展，详细剖析了各类装置性能及其参数调控特性。结合微量润滑复合增效应用形式和作用机制，系统分析了其在钛合金、镍基合金、不锈钢等难加工材料的应用性能，并对各类微量润滑复合增效技术进行了可持续性分析，为清洁切削技术的工程应用提供技术支撑和参考。

关键词: 微量润滑, 低温切削, 复合增效技术, 切削加工

Abstract: MQL technology had the advantages of low cutting fluid consumption and high lubrication efficiency. However, there were more problems such as inadequate lubrication and low cooling performance under the specific conditions. MQL synergistic technology, such as cryogenic air or liquid carbon dioxide et.al. which combines the advantages of cooling and lubrication, might effectively solve the machining problems of difficult-to-cut materials. The latest research of principle, key devices and technology applications of various types of MQL synergistic technology were summarized. The performance of various devices and their parameter regulation characteristics were analyzed in details. Combining with the applications and the mechanism of MQL synergistic technology, the machinability in titanium alloy, nickel alloy, stainless steel and other difficult-to-cutting materials were analyzed. In addition, a sustainable analysis of various types of MQL synergistic technology was provided. The purpose is to provide technical support and reference for the engineering applications of clean cutting technologies.

Key words: minimum quantity lubrication(MQL), cryogenic cutting, synergistic technology, machining

中图分类号:

TH16

杨简彰, 王成勇, 袁尧辉, 袁松梅, 王西彬, 梁赐乐, 李伟秋. 微量润滑复合增效技术及其应用研究进展[J]. 中国机械工程, 2022, 33(05): 506-528.

YANG Jianzhang, WANG Chengyong, YUAN Yaohui, YUAN Songmei, WANG Xibin, LIANG Cile, LI Weiqiu. State-of-the-art on MQL Synergistic Technologies and Their Applications[J]. China Mechanical Engineering, 2022, 33(05): 506-528.

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http://www.cmemo.org.cn/CN/Y2022/V33/I05/506

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