中国机械工程 ›› 2022, Vol. 33 ›› Issue (05): 529-550.DOI: 10.3969/j.issn.1004-132X.2022.05.002

• 综述 • 上一篇    下一篇

低温微量润滑加工技术研究进展与应用

刘明政1;李长河1;曹华军2;张松3;陈云4;刘波5;张乃庆6;周宗明7   

  1. 1.青岛理工大学机械与汽车工程学院,青岛,266520
    2.重庆大学机械与运载工程学院,重庆,400044
    3.山东大学机械工程学院,济南,250061
    4.成都工具研究所有限公司,成都,610000
    5.四川明日宇航工业有限责任公司,什邡,618400
    6.上海金兆节能科技有限公司,上海,200436
    7.汉能(青岛)润滑科技有限公司,青岛,266100
  • 出版日期:2022-03-10 发布日期:2022-03-22
  • 通讯作者: 李长河(通信作者),男,1966年生,教授、博士研究生导师。研究方向为智能与洁净精密加工。E-mail:sy_lichanghe@163.com。
  • 作者简介:刘明政,男,1989年生,博士研究生、工程师。研究方向为绿色精密加工。E-mail:lmzzz654321@163.com。
  • 基金资助:
    国家重点研发计划(2020YFB2010500);
    国家自然科学基金(51975305,51905289);
    山东省自然科学基金重点项目(ZR2020KE027);
    山东省自然科学基金(ZR2021QE116)

Research Progresses and Applications of CMQL Machining Technology

LIU Mingzheng1;LI Changhe1;CAO Huajun2;ZHANG Song3;CHEN Yun4LIU Bo5;ZHANG Naiqing6;ZHOU Zongming7   

  1. 1.College of Mechanical and Automotive Engineering,Qingdao Technological University,Qingdao,Shandong,266520
    2.College of Mechanical and Vehicle Engineering,Chongqing University,Chongqing,400044
    3.School of Mechanical Engineering,Shandong University,Jinan,250061
    4.Chengdu Tool Research Institute Co.,Ltd.,Chengdu,610000
    5.Sichuan Tomorrow Aerospace Industry Co.,Ltd.,Shifang,Sichuan,618400
    6.Shanghai Jinzhao Energy Saving Technology Co.,Ltd.,Shanghai,200436
    7.Hanneng(Qingdao) Lubrication Technology Co.,Ltd.,Qingdao,Shandong,266100
  • Online:2022-03-10 Published:2022-03-22

摘要: 综述了低温微量润滑技术的最新进展,阐明了研究成果中的关键科学问题。首先,系统分析了从传统设置到创新设计的低温微量润滑装备在切削中的应用形式和工艺特点。其次,揭示了低温微量润滑的冷却润滑机理及其对切削热力演变和工件表面质量的影响机制。然后,基于低温微量润滑的作用机理和应用形式,系统分析了低温微量润滑在车削、铣削、磨削中针对典型难加工金属的应用性能,发现低温微量润滑技术对抑制热力耦合损伤及提高表面质量的效果优于低温或微量润滑单独使用。最后,分析了该技术的局限性并展望了其发展方向,为低温微量润滑技术的工程应用提供了参考。

关键词: 切削, 低温微量润滑, 应用, 机理, 性能

Abstract: The latest development of CMQL technology was reviewed, and the key scientific problems in the research results were clarified. Firstly, the application forms and technology characteristics of CMQL equipment in cutting processes were systematically analyzed from traditional setting to innovative design. Secondly, the cooling and lubrication mechanism of CMQL and the influence mechanism on cutting thermo-force evolution and workpiece surface quality were revealed. Furthermore, CMQL application performances in turning, milling and grinding for typical difficult-to-machined metals were systematically analyzed based on the action mechanism and application form. The effect of CMQL on restraining thermal-mechanical coupling damage and improving quality was better than that of cryogenic and MQL alone. Finally, the limitations of the technology and the development direction were analyzed, which provides the reference for the engineering applications of CMQL technology.

Key words: cutting, cryogenic minimum quantity lubrication(CMQL), application, mechanism, performance

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