高压螺纹插装式溢流阀综合性能优化

doi:10.3969/j.issn.1004-132X.2023.24.002

中国机械工程 ›› 2023, Vol. 34 ›› Issue (24): 2909-2919,2926.DOI: 10.3969/j.issn.1004-132X.2023.24.002

高压螺纹插装式溢流阀综合性能优化

陈俊翔1,2;孔祥东1,2;许克龙1,2;艾超1,2

1.燕山大学河北省重型机械流体动力传输与控制实验室，秦皇岛，066004
2.燕山大学先进锻压成形技术与科学教育部重点实验室，秦皇岛，066004

出版日期:2023-12-25 发布日期:2024-01-15
通讯作者: 艾超(通信作者)，男，1982年生，教授、博士研究生导师。研究方向为液压元件优化设计、流体传动与控制。出版专著3部。发表论文70余篇。E-mail：aichao@ysu.edu.cn。
作者简介:陈俊翔，男，1996年生，博士研究生。研究方向为液压元件优化设计。发表论文8篇。E-mail：462106469@qq.com。
基金资助:
国家重点研发计划（2020YFB2009801）；徐工高端工程机械智能制造国家重点实验室开放基金（x2021062）

Comprehensive Performance Optimization of High Pressure Threaded Plug-in Relief Valves

CHEN Junxiang1,2;KONG Xiangdong1,2;XU Kelong1,2;AI Chao1,2

1.Hebei Provincial Key Laboratory of Heavy Machinery Fluid Power Transmission and Control,
Yanshan University,Qinhuangdao，Hebei,066004
2.Key Laboratory of Advanced Forging & Stamping Technology and Science，Ministry of Education,
Yanshan University,Qinhuangdao,Hebei,066004

Online:2023-12-25 Published:2024-01-15

摘要/Abstract

摘要： 针对影响高压螺纹插装式溢流阀不同性能间的结构参数存在耦合、难以进行综合性能优化的问题，提出一种多目标粒子群算法对其综合性能进行结构优化。基于高压螺纹插装式溢流阀的结构特征建立启闭特性、调压偏差和稳定性数学模型，基于一阶灵敏度分析结构参数对其动态响应的影响规律，根据结构与性能间映射关系，以开启率、调压偏差、稳定性、动态响应性性能提升为优化目标，以耦合结构参数为变量，建立综合性能优化模型，通过粒子群算法以Pareto集的形式得到耦合结构参数最优解。实验结果表明：优化后的高压螺纹插装式溢流阀压力振摆降低22.7%、开启率提高1.5%、压力流量梯度降低14.58%、阀前压力超调量降低14.1%、响应时间缩短9.52%。

关键词: 螺纹插装式溢流阀, 粒子群算法, 灵敏度分析, 综合性能优化

Abstract: In views of the coupling of structural parameters affecting different performance of high-pressure threaded plug-in relief valves, it was difficult to optimize the comprehensive performance, a multi-objective particle swarm optimization algorithm was proposed to optimize the comprehensive performance. Based on the structural characteristics of high-pressure threaded plug-in relief valves, the mathematical models of opening and closing characteristics, pressure regulation deviation and stability were established. Based on the first-order sensitivity analysis of the influences of structural parameters on the dynamic response, according to the mapping relationship between structure and performance, with the opening rate, pressure regulation deviation, stability and dynamic response performance improvement as the optimization objectives and coupling structure parameters as variables, a comprehensive performance optimization model was established, and the optimal solution of coupling structural parameters was obtained in the form of Pareto set by particle swarm optimization algorithm. The experimental results show that after optimization, the pressure oscillation of the high pressure threaded plug-in relief valves is reduced by 22.7%, the opening rate is increased by 1.5%, the pressure flow gradient is reduced by 14.58%, the pressure overreach in front of the valves is reduced by 14.1%, the response time is shortened by 9.52%.

Key words: threaded plug-in relief valve, particle swarm optimization algorithm, sensitivity analysis, comprehensive performance optimization

中图分类号:

TP601

陈俊翔, 孔祥东, 许克龙, 艾超, . 高压螺纹插装式溢流阀综合性能优化[J]. 中国机械工程, 2023, 34(24): 2909-2919,2926.

CHEN Junxiang, KONG Xiangdong, XU Kelong, AI Chao, . Comprehensive Performance Optimization of High Pressure Threaded Plug-in Relief Valves[J]. China Mechanical Engineering, 2023, 34(24): 2909-2919,2926.

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高压螺纹插装式溢流阀综合性能优化

Comprehensive Performance Optimization of High Pressure Threaded Plug-in Relief Valves

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