微量润滑系统油雾调控及雾粒特性研究

doi:10.3969/j.issn.1004-132X.2022.05.010

中国机械工程 ›› 2022, Vol. 33 ›› Issue (05): 607-614.DOI: 10.3969/j.issn.1004-132X.2022.05.010

• 清洁切削关键功能部件 • 上一篇下一篇

微量润滑系统油雾调控及雾粒特性研究

梁赐乐1;袁尧辉1，2;王成勇1;李伟秋2;杨简彰1;吴华艺2

1.广东工业大学机电工程学院，广州，510006
2.科益展智能装备有限公司，广州，510530

出版日期:2022-03-10 发布日期:2022-03-24
通讯作者: 袁尧辉（通信作者），男，1990年生，博士。研究方向为难加工材料绿色高效切削加工理论、工艺、刀具及装备技术。Email:844202540@qq.com。
作者简介:梁赐乐，男，1997年生，硕士研究生。研究方向为难加工材料绿色高效切削加工。Email:458480074@qq.com。
基金资助:
国家重点研发计划（2019YFB2005400）

Study on Oil Mist Control and Oil Mist Particle Characteristics of MQL Systems

LIANG Cile1;YUAN Yaohui1，2;WANG Chengyong1;LI Weiqiu2;YANG Jianzhang1;WU Huayi2

1.College of Mechanical and Electrical Engineering,Guangdong University of Technology,Guangzhou,510006
2.Keyizhan Intelligent Equipment Co.,Ltd.,Guangzhou,510530

Online:2022-03-10 Published:2022-03-24

摘要/Abstract

摘要： 微量润滑油雾调控及雾粒传输方式直接影响油雾状态的变化，进而影响喷射至切削区域的雾粒特性。基于内置式微量润滑雾化技术和油雾内部传输应用特点，研究了不同微量润滑雾化参数和雾粒传输方式条件下油量调控性能和调控规律，并结合传输管路油雾出口雾粒特征，揭示了油雾传输管路内径和传输行程对雾粒特性的影响规律。研究结果表明，雾化室压差在传输油雾量调控上比进气压力作用显著，需要结合压差和进气压力二者影响来考虑雾化器开启数量以对传输油雾量进行调节，在传输过程中传输管路尺寸与行程是影响油雾雾粒特性的重要因素。

关键词: 微量润滑, 内置式雾化, 油雾调控, 油雾雾粒特性

Abstract: MQL oil mist control and mist particle transport mode directly affected the changes of oil mist states, and then affected the spraying particle characteristics to the cutting areas. The oil quantity control performance and regulation rule under the conditions of different MQL atomization parameters and mist particle transport modes were studied based on the built-in MQL atomization technology and the application characteristics of the oil mist internal transmission. The influences of the inner diameter and transmission stroke of the oil mist transmission pipeline on the mist particle characteristics were revealed by combining with the mist particle characteristics at the oil mist outlet of transmission pipeline. The results show that the pressure difference in atomization chamber plays a more significant role in the regulation of the oil mist quantity than that of the intake pressure, and it is necessary to combine the influence of pressure difference and intake pressure to consider the regulation of the oil mist quantity by the number of atomizer opening. In the transmission processes, the size and length of the transmission pipeline are important factors affecting the oil mist particle characteristics.

Key words: minimum quantity lubrication(MQL), internal atomization, oil mist control, oil mist particle characteristic

中图分类号:

TG506.9

梁赐乐, 袁尧辉, 王成勇, 李伟秋, 杨简彰, 吴华艺. 微量润滑系统油雾调控及雾粒特性研究[J]. 中国机械工程, 2022, 33(05): 607-614.

LIANG Cile, YUAN Yaohui, WANG Chengyong, LI Weiqiu, YANG Jianzhang, WU Huayi. Study on Oil Mist Control and Oil Mist Particle Characteristics of MQL Systems[J]. China Mechanical Engineering, 2022, 33(05): 607-614.

参考文献

［1］罗杰,王成勇,袁尧辉,等.微量润滑技术在切削加工中的应用［J］. 机电工程技术, 2017, 46(5):19.
LUO Jie, WANG Chengyong, YUAN Yaohui, et al. Research on the Application of Minimum Quantity Lubrication Technology in Machining ［J］. Mechanical & Electrical Engineering Technology, 2017, 46(5):19.
［2］BOSWELL B,ISLAM M,DAVIES I J, et al. A Review Identifying the Effectiveness of Minimum Quantity Lubrication (MQL) during Conventional Machining［J］. The International Journal of Advanced Manufacturing Technology, 2017, 92(1):321340.
［3］TAI B,STEPHENSON D,FURNESS R, et al. Minimum Quantity Lubrication for Sustainable Machining［J］. Encyclopedia of Sustainable Technologies, 2017， 2:477485.
［4］KURGIN S, DASCH J M, SIMON D L, et al. A Comparison of Two Minimum Quantity Lubrication Delivery Systems［J］. Industrial Lubrication and Tribology, 2014, 66:151159.
［5］刘晓丽,李亮,赵威,等.基于微量润滑的切削油雾雾化特性测试与分析［J］. 工具技术, 2011, 45(12):1618.
LIU Xiaoli, LI Liang, ZHAO Wei, et al.Study on Cutting Oil Mist Spray Characteristic Based on Minimum Quantity Lubrication［J］. Tool Engineering, 2011, 45(12):1618.
［6］孔晓瑶,袁松梅,朱光远,等.微量润滑系统参数对雾化特性的影响［J］. 中国机械工程, 2021, 32(5):579586.
KONG Xiaoyao, YUAN Songmei, ZHU Guangyuan, et al. Influence of MQL System Parameters on Atomization Characteristics［J］. China Mechanical Engineering, 2021, 32(5):579586.
［7］EMAMI M, SADEGHI M, SARHAN A A. Investigating the Effects of Liquid Atomization and Delivery Parameters of Minimum Quantity Lubrication on the Grinding Process of Al2O3 Engineering Ceramics［J］. Journal of Manufacturing Processes, 2013, 15(3):374388.
［8］DUCHOSAL A,LEROY R,VECELLIO L, et al. An Experimental Investigation on Oil Mist Characterization Used in MQL Milling Process［J］. Springer, 2013, 66(5):10031008.
［9］CABANETTES F, FAVERJON P, SOVA A, et al. MQL Machining:from Mist Generation to Tribological Behavior of Different Oils［J］. The International Journal of Advanced Manufacturing Technology, 2017,90(1):11191130.
［10］肖裕兵. 气力输送系统文丘里供料器的研究［J］. 化工管理, 2016(12):217.
XIAO Yubing. Research on Venturi Feeder for Pneumatic Conveying System［J］. Chemical Enterprise Management, 2016(12):217.
［11］阎昌琪.气液两相流［M］. 哈尔滨:哈尔滨工程大学出版社，2017.
YAN Changqi. Gas and Liquid Twophase Flow［M］. Harbin:Harbin Engineering University Press, 2017.
［12］WALKER T. The MQL Handbook—a Guide to Machining with MQL［M］. Michigan:Unist. Inc., 2013.
［13］袁松梅,朱光远,王莉.绿色切削微量润滑技术润滑剂特性研究进展［J］. 机械工程学报, 2017, 53(17):131140.
YUAN Songmei, ZHU Guangyuan, WANG Li.Recent Progress on Lubricant Characteristics of Minimum Quantity Lubrication (MQL) Technology in Green Cutting［J］. Journal of Mechanical Engineering, 2017, 53(17):131140.
［14］颜炳姜, 李伟秋.微量润滑油雾供应系统:
CN111022899A［P］. 20200417.
YAN Bingjiang, LI Weiqiu. Minimum Quantity Lubricating Oil Mist Supply System:CN111022899A［P］. 20200417.
［15］袁尧辉,王成勇,杨简彰,等. 微量润滑条件下AlTiN基涂层刀具与S136淬硬钢的摩擦学行为研究［J］. 工具技术, 2021, 55(9):2429.
YUAN Yaohui, WANG Chengyong, YANG Jianzhang, et al.Friction Behavior between AlTiNbased Coated Tools and S136 Hardened Steel under MQL Conditions［J］. Tool Engineering, 2021, 55(9):2429.
［16］颜炳姜,李伟秋.一种刀具及包括其的加工装置和加工系统:202122995975.0［P］.20211209.
YAN Bingjiang, LI Weiqiu. An Cutting Tool and Including Its Processing Device and Processing System:202122995975.0［P］.20211209.
［17］李垒. 传输过程中油雾颗粒行为的实验研究［D］. 沈阳：东北大学, 2012.
LI lei. Experimental Research on the Characteristics of Oil Mist Particle during Transmission［D］. Shenyang:Northeastern University, 2012.
［18］魏明锐,文华,刘永长,等. 喷雾过程液滴碰撞模型研究［J］. 内燃机学报, 2005(6):518523.
WEI Mingrui, WEN Hua, LIU Yongchang, et al.Modeling Study on Droplets Collision in Spray Process［J］. Transactions of CSICE, 2005(6):518523.
［19］叶佳辉.颗粒与壁面的碰撞反弹特性研究［D］. 杭州：浙江理工大学, 2019.
YE Jiahui. Study on Collision and Rebounding Behavior of Particle Impact on the Wall Surface［D］. Hangzhou:Zhejiang SciTech University, 2019.

[1]	杨简彰, 王成勇, 袁尧辉, 袁松梅, 王西彬, 梁赐乐, 李伟秋. 微量润滑复合增效技术及其应用研究进展[J]. 中国机械工程, 2022, 33(05): 506-528.
[2]	刘明政, 李长河, 曹华军, 张松, 陈云, 刘波, 张乃庆, 周宗明. 低温微量润滑加工技术研究进展与应用[J]. 中国机械工程, 2022, 33(05): 529-550.
[3]	王德祥, 赵齐亮, 张宇, 高腾, 江京亮, 刘国梁, 李长河, . 离子液体在微量润滑磨削界面的摩擦学机理研究[J]. 中国机械工程, 2022, 33(05): 560-568，606.
[4]	衣明东, 王建平, 李传浩 , 许崇海, . 双重润滑条件下的刀具切削特性研究[J]. 中国机械工程, 2022, 33(05): 615-622.
[5]	孔晓瑶1,2;袁松梅1,2;朱光远1,2;张文杰1,2. 微量润滑系统参数对雾化特性的影响[J]. 中国机械工程, 2021, 32(05): 579-586.
[6]	张高峰;李景焘;王志刚;陈文新. 低温冷风纳米粒子微量润滑磨削轴承钢试验研究[J]. 中国机械工程, 2019, 30(19): 2342-2348.
[7]	林建斌;吕涛;黄水泉;胡晓冬;许雪峰. 基于静电微量润滑技术的磨削加工性能试验研究[J]. 中国机械工程, 2018, 29(23): 2783-2791,2798.
[8]	毛聪, 周鑫, 谭杨, 孙小丽. 基于微量润滑磨削的双喷口喷嘴雾化仿真分析[J]. 中国机械工程, 2015, 26(19): 2640-2645.
[9]	毛聪, 邹洪富, 黄勇, 周志雄. 微量润滑平面磨削接触区换热机理的研究[J]. 中国机械工程, 2014, 25(6): 826-831.
[10]	钱善华1, 郭丹2, 路新春2. 微量润滑供给下润滑材料迁移特性的试验研究[J]. 中国机械工程, 2013, 24(15): 2010-2015.

微量润滑系统油雾调控及雾粒特性研究

Study on Oil Mist Control and Oil Mist Particle Characteristics of MQL Systems

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 10

编辑推荐

Metrics