中国机械工程 ›› 2025, Vol. 36 ›› Issue (03): 593-603.DOI: 10.3969/j.issn.1004-132X.2025.03.023

• 增材制造 • 上一篇    下一篇

17-4PH不锈钢材料的金属熔丝成形及其制品力学性能研究

姜世杰1,2*;许子沼1;李曙光1;王菲1;黄绪震3   

  1. 1.东北大学机械工程与自动化学院,沈阳,110819
    2.辽宁省机械装备动力学可靠性重点实验室,沈阳,110819
    3.北京海纳川汽车部件股份有限公司,北京,100021

  • 出版日期:2025-03-25 发布日期:2025-04-23
  • 作者简介:姜世杰*,男,1985年生,博士研究生。研究方向为熔丝成形增材制造技术。获专利授权10项。发表论文50余篇。E-mail:jiangsj@me.neu.edu.cn。
  • 基金资助:
    国家自然科学基金(51705068);中央高校基本科研业务费专项资金(N2303019)

Study on Forming and Mechanics Properties of 17-4PH Stainless Steel Parts Fabricated by MFFF Technique

JIANG Shijie1,2*;XU Zizhao1;LI Shuguang1;WANG Fei1;HUANG Xuzhen3   

  1. 1.School of Mechanical Engineering & Automation,Northeastern University,Shenyang,110819
    2.Key Laboratory of Dynamics Reliability of Mechanical Equipment,Shenyang,110819
    3.Beijing Hainachuan Automotive Parts Co.,Ltd.,Beijing,100021

  • Online:2025-03-25 Published:2025-04-23

摘要: 开发了三种17-4PH不锈钢/聚合物复合丝材,分别为聚乳酸(PLA)单组分、PLA/苯乙烯(SEBS)两组分以及PLA/高密度聚乙烯(HDPE)/乙烯醋酸乙烯酯(EVA)三组分黏合剂丝材。利用普通的桌面级熔丝成形设备成形生坯样件,并使用箱式烧结炉研究了一步式热脱脂/烧结的可行性,探究三种黏合剂系统复合丝材的可成形性。以Ultrafuse 17-4PH复合丝材为原材料,通过生坯成形—脱脂—烧结工艺过程制备了金属熔丝成形烧结样件,并完成了密度、收缩率及静态力学性能等方面的研究。结果表明,一步式热脱脂/烧结工艺易使样件出现氧化、不收缩等缺陷问题,而采用两步式脱脂(即催化脱脂和热脱脂)再进行烧结的样件,成形效果良好。Ultrafuse 17-4PH烧结件的平均密度为7.2 g/cm3,X、Y、Z方向的收缩率分别为15%、18%、20%,最大拉伸强度可达600 MPa,最大弯曲强度约1200 MPa,硬度约为232 HV。

关键词: 金属熔丝成形(MFFF), 增材制造, 生坯成形, 脱脂, 烧结, 力学性能

Abstract: Three types of self-made 17-4PH metal/polymer composite filaments were developed, which were polylactic acid(PLA) single-component, PLA/styrene(SEBS) bi-component and PLA/high-density polyethylene(HDPE)/ethylene vinyl acetate(EVA) three-component composite filament. The ordinary fused filament fabrication(FFF) machine was then used to build green parts, and the feasibility of one-step thermal debinding/sintering was studied using a box sintering furnace. The formability of the self-made composite filaments was further explored. Finally, MFFF sintered parts were formed with Ultrafuse 17-4PH composite filament through the shaping-debinding-sintering(SDS) processes. The density, shrinkage and static mechanics properties were studied. Results indicate that the one-step thermal debinding/sintering process is prone to generate defects such as oxidation and non-shrinkage in the samples, while the samples processed with two-step debinding(i.e. catalytic debinding and thermal debinding) and then sintering have a good forming quality. The average density of Ultrafuse 17-4PH sintered parts is as 7.2 g/cm3, and the shrinkage in X, Y and Z direction are as 15%, 18% and 20% separately. The maximum tensile strength and bending strength may reach 600 MPa and 1200 MPa, respectively. The hardness is about 230 HV. 

Key words: metal fused filament fabrication(MFFF), additive manufacturing, green part shaping, debinding, sintering, mechanics property

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