China Mechanical Engineering

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Prediction of Optimal Rescheduling Mode under Machine Failures within Job Shops

TANG Qiuhua1,2,3;CHEN Shijie1,2,3;ZHAO Meng1,2,3;ZHANG Liping1,2,3   

  1. 1.Institute of Production Systems Engineering, Wuhan University of Science and Technology, Wuhan, 430081
     2.Key Laboratory of Metallurgical Equipment and Control Technology, Wuhan University of Science and Technology, Wuhan, 430081
    3.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan, 430081
  • Online:2019-01-25 Published:2019-01-29

[智能设计与计划调度]机器故障下加工车间优化重调度方式预测

唐秋华1,2,3;陈世杰1,2,3;赵萌1,2,3;张利平1,2,3   

  1. 1.武汉科技大学生产系统工程研究所,武汉,430081
    2.武汉科技大学冶金装备及其控制教育部重点实验室,武汉,430081
    3.武汉科技大学机械传动与制造工程湖北省重点实验室,武汉,430081
  • 基金资助:
    中国博士后科学基金资助项目(2013M542073);
    国家自然科学基金资助项目(51875421,51875420);
    高等学校博士学科点专项科研基金资助项目(20134219110002)

Abstract: To predict the optimal scheduling mode under different failure scenarios, and achieve intelligent and effective scheduling decisions, an rescheduling mode prediction method was proposed integrating scheduling simulation and improved PNN. Firstly, in face of difficulty in sample collection and incompleteness in failure samples, the large-scale samples with randomness were generated on the ground of simulation methods. Moreover, after collecting the data about the cumulative changes of processing time, the numbers of changed operations and the changes of makespan, the label of each sample were generated. Particularly, all the tagged data were put into the PNN model, and the optimal rescheduling mode was predicted. The experimental results demonstrate that the accuracy rate of the proposed method reaches over 99.54%. On the premise of the specified processing workshop and production tasks, the failure machine and repair duration play a decisive role in the optimal rescheduling mode.

Key words: machine failure, job shop, sample simulation, rescheduling mode prediction, probabilistic neural network(PNN)

摘要: 为预知不同故障情形下的优化重调度方式,实现快速、有效的重调度决策,提出融合调度仿真与改进概率神经网络的重调度方式预测方法。考虑到现场故障样本难获得且无法涵盖全部故障情形,利用仿真实现随机故障下优化重调度样本的生成;以工序加工时间的累计变动、变动任务数、makespan改变量为决策依据,生成各样本的标签;将带标签数据样本输入到概率神经网络模型,实现优化重调度方式预测。实验结果表明:所提出的方法准确率达99.54%;在指定加工车间和生产任务的前提下,故障机序号和故障修复时间对优化重调度方式起决定性作用。

关键词: 机器故障, 加工车间, 样本仿真, 重调度方式预测, 概率神经网络

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