基于装配偏差度的复杂机械产品再制造质量优化方法

中国机械工程 ›› 2014, Vol. 25 ›› Issue (11): 1473-1477,1497.

基于装配偏差度的复杂机械产品再制造质量优化方法

刘明周;孙志军;葛茂根;王小巧;王强

合肥工业大学,合肥,230009

出版日期:2014-06-10 发布日期:2014-06-23
基金资助:
国家重点基础研究发展计划(973计划)资助项目（2011CB013406)

Remanufacturing Quality Optimization Method of Complex Mechanical Products Based on Assembly Deviation Degree

Liu Mingzhou;Sun Zhijun;Ge Maogen;Wang Xiaoqiao;Wang Qiang

Hefei University of Technology,Hefei,230009

Online:2014-06-10 Published:2014-06-23
Supported by:
National Program on Key Basic Research Project (973 Program)（No. 2011CB013406）

摘要/Abstract

摘要：

为提高复杂机械产品再制造质量可靠性与稳定性,提出了基于装配偏差度的复杂机械产品再制造过程质量优化方法。综合考虑再制造过程装配偏差的形成原因及传递机制,构建了再制造过程装配偏差度函数。通过对相关质量控制域的划分,描述了基于装配偏差度的再制造质量优化判断条件及方法,并用模拟退火遗传算法求解装配偏差度在线优化模型,实现了对复杂机械产品再制造装配质量的优化。最后以某型主减速器主锥再制造总成装配过程为例验证了该方法的可行性和有效性。

关键词: 再制造;装配偏差, 质量控制域;质量优化

Abstract:

In order to improve reliability and stability of remanufacturing quality for complex mechanical products, a remanufacturing quality optimization method of complex mechanical products was presented based on the assembly deviation degree. Considering the reassembly process variation and transmission mechanism, a reassembly process deviation function was set up. By dividing the relevant quality control domain, the conditions and methods of remanufacturing quality were described based on the assembly deviation degree, and the simulated annealing genetic algorithm was used to solve the assembly deviation degree on-line optimization model. Finally, the reassembly process of main gear demonstrates the feasibility and effectiveness.

Key words: remanufacturing, assembling deviation, quality control domain, quality optimization

中图分类号:

TH161

刘明周, 孙志军, 葛茂根, 王小巧, 王强. 基于装配偏差度的复杂机械产品再制造质量优化方法[J]. 中国机械工程, 2014, 25(11): 1473-1477,1497.

Liu Mingzhou, Sun Zhijun, Ge Maogen, Wang Xiaoqiao, Wang Qiang. Remanufacturing Quality Optimization Method of Complex Mechanical Products Based on Assembly Deviation Degree[J]. China Mechanical Engineering, 2014, 25(11): 1473-1477,1497.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/

http://www.cmemo.org.cn/CN/Y2014/V25/I11/1473

参考文献

[1]徐滨士.基于先进表面工程技术的汽车发动机再制造工程及其产业模式[J]. 数字制造科学,2008,6(2): 19-34.
Xu Binshi. Based on Advanced Surface Engineering Technology Engineering and Automobile Engine Remanufacturing Industry Model[J]. Digital manufacturing science, 2008,6(2): 19-34.
[2]徐滨士．再制造工程基础及其应用[M]．哈尔滨：哈尔滨工业大学出版社，2005.
[3]张国庆，荆学东，浦耿强,等．汽车发动机可再制造性评价[J]．中国机械工程,2005,16(8):739-742.
Zhang Guoqing, Jing Xuedong, Pu Gengqiang, et al. Assessment on Remanufacturability of the Automobile Engines[J]. China Mechanical Engineering., 2005, 16(8): 739-742.
[4]钟骏杰，范世东，姚玉南,等．再制造性综合评估研究[J]．中国机械工程,2003,14(24): 2110-2113.
Zhong Junjie, Fan Shidong, Yao Yunan, et al. Research on Synthetical Assessment for Remanufacturability[J]. China Mechanical Engineering, 2003, 14(24): 2110-2113.
[5]Mutha A, Pokharel S. Strategic Network Design for Reverse Logistics and Remanufacturing Using New and Old Product Modules[J]. Computers & Industrial Engineering, 2009, 56(1):334-346.
[6]Lund R T. Remanufacturing[J].Technology Review，1984，87（2）：18.
[7]牛同训. 再制造公差设计优化模型及其应用[J].计算机集成制造系统,2011,17(2):232-238.
Niu Tongxun. Optimal Model for Remanufacturing Tolerance Design and Its Application[J]. Computer Integrated Manufacturing Systems, 2011, 17(2)：232-238.
[8]Casper G，Martin C.Remanufacturing and Product Design-designing for the 7th Generation [R].Farnham：The Centre for Sustainable Design University College for the Creative Arts，2006.
[9]陈翔宇，梁工谦，马世宁. 基于PMLC再制造产品的持续质量改进[J]. 中国机械工程,2007,18(2):170-174.
Chen Xiangyu，Liang Gongqian，Ma Shining. Continuous Quality Improvement for Remanufacturing Products Based on PMLC[J]. China Mechanical Engineering, 2007, 18(2)：170-174.
[10]Ferguson M，Daniel Guide Jr V, Koca E, et al. The Value of Quality Grading in Remanufacturing[J]. Production and Operations Management,2009,18(3):300-314.
[11]刘明周，赵志彪，凌先姣. 基于最短路径的复杂机械产品装配过程质量控制点公差带在线优化方法[J].机械工程学报,2012,48(10):173-177.
Liu Mingzhou, Zhao Zhibiao, Ling Xianjiao, et al. Research on Online Tolerance Optimization for Complex Mechanical Products Assembly Process Based on Shortest Path[J]. Journal of Mechanical Engineering, 2012, 48(10)：173-177.

[1]	包锐, 刘阔, 张杰, 韩灵生, 李建明, 左月帅, 刘海波, 王永青. 聚碳酸酯超低温冷却车削表面形貌试验研究[J]. 中国机械工程, 2024, 35(02): 201-207.
[2]	杜煦, 常泽鑫, 郑军强, 任鹏飞. 一种考虑关节跃度约束的实时刀具路径光顺算法[J]. 中国机械工程, 2024, 35(02): 280-286.
[3]	梁小冰, 卢耀安, 王成勇, . 双转台五轴机床旋转轴位置无关几何误差的辨识[J]. 中国机械工程, 2023, 34(21): 2585-2591.
[4]	王明, 董海, 王柏何, 王峥, 王加威. 2.5D Cf/SiC刹车材料浮动磨削工艺试验研究[J]. 中国机械工程, 2023, 34(20): 2434-2441.
[5]	韩锐, 李秀红, 王嘉明, 李文辉, 程思源, 杨胜强, . 水平强制振动光整加工对TC4钛合金表面完整性参数的影响[J]. 中国机械工程, 2023, 34(17): 2037-2047.
[6]	朱思佩, 付国强, 郑悦, 李正堂, 杨吉祥. 五轴曲面铣削的通用表面纹理形貌建模方法[J]. 中国机械工程, 2023, 34(16): 1946-1957.
[7]	迟玉伦, 武子轩. 基于磨削热变形分析的切入式外圆磨削去除率的修正模型与实验研究[J]. 中国机械工程, 2023, 34(15): 1778-1788.
[8]	鲁艳军, 关伟锋, 孙佳劲, 莫睿, 伍晓宇. 基于放电修锐的粗金刚石砂轮干式镜面磨削技术[J]. 中国机械工程, 2023, 34(09): 1052-1060.
[9]	付高财, 盛步云, 万润, 殷希彦, 盛甘霖. 一种复杂曲面无基准轮廓度的ER-BFGS评定方法[J]. 中国机械工程, 2023, 34(08): 923-930.
[10]	张硕, 邹平, 方锐, 周亮. 微织构车刀椭圆超声辅助切削加工性能研究[J]. 中国机械工程, 2023, 34(03): 287-291，299.
[11]	何坤, 何晓虎, 杜彦斌. 圆柱齿轮滚切倒棱刀具设计[J]. 中国机械工程, 2022, 33(22): 2704-2710.
[12]	潘博, 康仁科, 贺增旭, 李凯隆, 张云飞, 黄文, 郭江. 弱刚性构件磁流变抛光变形机理与抑制技术研究[J]. 中国机械工程, 2022, 33(18): 2190-2196.
[13]	邓乾发, 程军, 吕冰海, 袁巨龙, 王旭, 岑凯迪, . 介电泳效应平面抛光的电极同层布置方式数值仿真与实验[J]. 中国机械工程, 2022, 33(15): 1772-1779，1793.
[14]	卢成伟, 钱博增, 王慧敏, 项四通. 工件分特征下的五轴数控机床关键几何误差分析与补偿方法[J]. 中国机械工程, 2022, 33(14): 1646-1653.
[15]	易茜, 李聪波, 潘建, 张友. 薄板类零件加工精度可靠性分析及工艺参数优化[J]. 中国机械工程, 2022, 33(11): 1269-1277.