“反L形容器”尺寸对圆柱滚子竖直振动超精滚抛效果的影响

doi:10.3969/j.issn.1004-132X.2025.03.008

摘要/Abstract

摘要： 通过仿真及实验探究了竖直振动超精滚抛工艺中容器尺寸对圆柱滚子加工效果的影响，以“反L形容器”的角度α、尺寸d作为变量，分析了尺寸参数与滚子运动特征及表面颗粒介质力学行为间的联系。研究结果表明：随着α的增大，滚子活跃区域高度逐渐降低，轴线与水平面的偏离程度先减小后增大,外径面法向接触力先增大后减小，而切向相对速度逐渐减小；端面法向接触力先减小后增大，而切向相对速度先增大后减小；随着d的增大，滚子活跃区域高度逐渐增大，轴线与水平面的偏离程度先减小后增大，外径面法向接触力先增大后减小，端面法向接触力先减小后增大，外径面及端面切向相对速度逐渐增大。实验结果与仿真结果基本吻合。较优的容器尺寸为：α=10°，d=50 mm，加工后外径面粗糙度由0.105 μm降至0.036 μm，端面粗糙度由0.150 μm降至0.057 μm，表面轮廓相对平整，划痕基本去除。

关键词: 圆柱滚子, 竖直振动, 光整加工, 容器尺寸, 离散元法

Abstract:

Through simulation and experiments, the influences of container sizes on the machining effectiveness of cylindrical rollers in vertical vibration superfinishing rolling processes were investigated. The relation among the dimensional parameters and the movement characteristics of rollers and the mechanical behavior of surface particles was analyzed with the angle α and size d of “reverse L-container” as variables. With the increase of α, the height of the roller active region decreased gradually, and the deviation degree between the axis and the horizontal plane decreases first and then increased. The normal contact force of the outer diameter surface increased first and then decreased, while the tangential relative velocity decreased gradually. The normal contact force decreased first and then increased, while the tangential relative velocity increased first and then decreased. With the increase of d, the height of the rollers active region gradually increased, the deviation degree between the axis and the horizontal plane first decreased and then increased, the normal contact force of the outer diameter surface first increased and then decreased, the normal contact force of the end face first decreased and then increased, and the tangential relative velocity of the outer diameter surface and the end face increased gradually. The experimental results agree with the simulation results. The better container size:α=10°, d=50 mm, after processing, the outer diameter surface roughness value is reduced from 0.105 μm to 0.036 μm, the end surface roughness value is reduced from 0.150 μm to 0.057 μm, the surface profile is flat relatively, and the scratches are removed basically.

Key words: cylindrical roller, vertical vibration, finishing process, container size, discrete element method

中图分类号:

TH161

梁振华1, 3, 李秀红1, 3, 王兴富1, 3, 李文辉2, 3, 杨胜强1, 3, 梁志强1, 3. “反L形容器”尺寸对圆柱滚子竖直振动超精滚抛效果的影响[J]. 中国机械工程, 2025, 36(03): 444-454.

LIANG Zhenhua1, 3, LI Xiuhong1, 3, WANG Xingfu1, 3, LI Wenhui2, 3, YANG Shengqiang1, 3, LIANG Zhiqiang1, 3. Influences of Size of “Reverse L-Container” on Effect of Vertical Vibration Superfinishing Rolling of Cylindrical Rollers[J]. China Mechanical Engineering, 2025, 36(03): 444-454.

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链接本文: https://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2025.03.008

https://www.cmemo.org.cn/CN/Y2025/V36/I03/444

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