China Mechanical Engineering ›› 2026, Vol. 37 ›› Issue (4): 929-938.DOI: 10.3969/j.issn.1004-132X.2026.04.017
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ZHANG Lei(
), ZHANG Zhen, LIU Runze
Received:2025-10-28
Online:2026-04-25
Published:2026-05-11
Contact:
ZHANG Lei
通讯作者:
张雷
作者简介:张雷*(通信作者),男,1978年生,教授、博士研究生导师。研究方向为产品生命周期评价、环境意识下的产品设计、绿色制造。E-mail:zhlei@hfut.edu.con。
基金资助:CLC Number:
ZHANG Lei, ZHANG Zhen, LIU Runze. A Low-carbon Process Optimization Method for Parts Driven by Intelligent Parsing of Manufacturing Features[J]. China Mechanical Engineering, 2026, 37(4): 929-938.
张雷, 张振, 刘润泽. 制造特征智能解析驱动的零件低碳工艺优化方法[J]. 中国机械工程, 2026, 37(4): 929-938.
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URL: https://www.cmemo.org.cn/EN/10.3969/j.issn.1004-132X.2026.04.017
| 特征类型 | 属性参数 |
|---|---|
| 外圆面 | 半径、长度 |
| 轴端面 | 半径 |
| 凹槽 | 槽深、槽长、槽宽 |
| 台阶 | 阶高、底长、底宽 |
| 盲孔 | 半径、孔深 |
| 通孔 | 半径、孔深 |
| 倒角 | 角度、边长 |
| 圆角 | 圆角半径、边长 |
| … | … |
Tab.1 Part manufacturing characteristic attribute parameter
| 特征类型 | 属性参数 |
|---|---|
| 外圆面 | 半径、长度 |
| 轴端面 | 半径 |
| 凹槽 | 槽深、槽长、槽宽 |
| 台阶 | 阶高、底长、底宽 |
| 盲孔 | 半径、孔深 |
| 通孔 | 半径、孔深 |
| 倒角 | 角度、边长 |
| 圆角 | 圆角半径、边长 |
| … | … |
| IF(条件) | THEN(结论:推荐工艺链) |
|---|---|
加工特征=孔 材料∈{车用铝合金、金属铝} Ra∈[6.3,25] μm | 钻孔 |
加工特征=孔 材料∈{车用铝合金、金属铝} Ra∈[ | 钻孔→扩孔 |
加工特征=槽 材料∈{车用铝合金、金属铝} Ra∈[2.5,10] μm | 粗车→半精车 |
加工特征=槽 材料∈{车用铝合金、金属铝} Ra∈[0.63,2.5] μm | 粗车→半精车→精车 |
| … | … |
Tab.2 Production rule-based process matching rule base
| IF(条件) | THEN(结论:推荐工艺链) |
|---|---|
加工特征=孔 材料∈{车用铝合金、金属铝} Ra∈[6.3,25] μm | 钻孔 |
加工特征=孔 材料∈{车用铝合金、金属铝} Ra∈[ | 钻孔→扩孔 |
加工特征=槽 材料∈{车用铝合金、金属铝} Ra∈[2.5,10] μm | 粗车→半精车 |
加工特征=槽 材料∈{车用铝合金、金属铝} Ra∈[0.63,2.5] μm | 粗车→半精车→精车 |
| … | … |
| IF(条件) | THEN(推荐切削参数) |
|---|---|
刀具材料=硬质合金 工件材料=低碳钢 切削深度=1 mm | 切削速度275 m/min 进给量0.18 mm/r |
刀具材料=硬质合金 工件材料=低碳钢 切削深度=4 mm | 切削速度180 m/min 进给量0.4 mm/r |
刀具材料=硬质合金 工件材料=低碳钢 切削深度=8 mm | 切削速度140 m/min 进给量0.5 mm/r |
刀具材料=陶瓷 工件材料=低碳钢 切削深度=1 mm | 切削速度520 m/min 进给量0.18 mm/r |
| … | … |
Tab.3 Typical cutting parameter generation rules
| IF(条件) | THEN(推荐切削参数) |
|---|---|
刀具材料=硬质合金 工件材料=低碳钢 切削深度=1 mm | 切削速度275 m/min 进给量0.18 mm/r |
刀具材料=硬质合金 工件材料=低碳钢 切削深度=4 mm | 切削速度180 m/min 进给量0.4 mm/r |
刀具材料=硬质合金 工件材料=低碳钢 切削深度=8 mm | 切削速度140 m/min 进给量0.5 mm/r |
刀具材料=陶瓷 工件材料=低碳钢 切削深度=1 mm | 切削速度520 m/min 进给量0.18 mm/r |
| … | … |
| 制造特征 | 参数名称 | 参数值 |
|---|---|---|
| 通槽 | 槽长 | 100 mm |
| 槽宽 | 20 mm | |
| 槽深 | 10 mm | |
| 方形型腔 | 槽长 | 60 mm |
| 槽宽 | 60 mm | |
| 槽深 | 10 mm | |
| 盲孔 | 半径 | 5 mm |
| 孔深 | 10 mm | |
| 盲孔 | 半径 | 5 mm |
| 孔深 | 10 mm | |
| 通孔 | 半径 | 10 mm |
| 孔深 | 20 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 20 mm | |
| 槽深 | 10 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 10 mm | |
| 槽深 | 10 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 20 mm | |
| 槽深 | 5 mm |
Tab.4 Manufacturing feature recognition result
| 制造特征 | 参数名称 | 参数值 |
|---|---|---|
| 通槽 | 槽长 | 100 mm |
| 槽宽 | 20 mm | |
| 槽深 | 10 mm | |
| 方形型腔 | 槽长 | 60 mm |
| 槽宽 | 60 mm | |
| 槽深 | 10 mm | |
| 盲孔 | 半径 | 5 mm |
| 孔深 | 10 mm | |
| 盲孔 | 半径 | 5 mm |
| 孔深 | 10 mm | |
| 通孔 | 半径 | 10 mm |
| 孔深 | 20 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 20 mm | |
| 槽深 | 10 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 10 mm | |
| 槽深 | 10 mm | |
| 盲阶槽 | 槽长 | 20 mm |
| 槽宽 | 20 mm | |
| 槽深 | 5 mm |
| 机床编号 | M1 | M2 | M3 | M4 | M5 |
|---|---|---|---|---|---|
| 机床种类 | 铣床1 | 铣床2 | 钻床1 | 钻床2 | 磨床 |
Tab.5 Machine tool
| 机床编号 | M1 | M2 | M3 | M4 | M5 |
|---|---|---|---|---|---|
| 机床种类 | 铣床1 | 铣床2 | 钻床1 | 钻床2 | 磨床 |
| 刀具编号 | 刀具种类 | 质量/g | 使用寿命/s |
|---|---|---|---|
| T1 | 铣刀1 | 369 | 9000 |
| T2 | 铣刀2 | 384 | 9500 |
| T3 | 钻头1 | 67 | 4800 |
| T4 | 钻头2 | 70 | 5500 |
| T5 | 扩孔钻1 | 67 | 5500 |
| T6 | 扩孔钻2 | 64 | 6000 |
| T7 | 铰刀1 | 56 | 4800 |
| T8 | 铰刀2 | 60 | 5300 |
| T9 | 砂轮 | - | - |
| T10 | 铣刀3 | 70 | 6000 |
| T11 | 铣刀4 | 80 | 7200 |
| T12 | 钻头3 | 400 | 8500 |
| T13 | 钻头4 | 410 | 9000 |
Tab.6 Cutting tool
| 刀具编号 | 刀具种类 | 质量/g | 使用寿命/s |
|---|---|---|---|
| T1 | 铣刀1 | 369 | 9000 |
| T2 | 铣刀2 | 384 | 9500 |
| T3 | 钻头1 | 67 | 4800 |
| T4 | 钻头2 | 70 | 5500 |
| T5 | 扩孔钻1 | 67 | 5500 |
| T6 | 扩孔钻2 | 64 | 6000 |
| T7 | 铰刀1 | 56 | 4800 |
| T8 | 铰刀2 | 60 | 5300 |
| T9 | 砂轮 | - | - |
| T10 | 铣刀3 | 70 | 6000 |
| T11 | 铣刀4 | 80 | 7200 |
| T12 | 钻头3 | 400 | 8500 |
| T13 | 钻头4 | 410 | 9000 |
| 制造特征 | 编号 | 名称 | 工艺资源 |
|---|---|---|---|
| 通槽 | A1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| A2 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| A3 | 磨削 | M5T9 | |
| 方形型腔 | B1 | 粗铣 | M1T1/M1T2/M2T1/M2T2 |
| B2 | 精铣 | M1T1/M1T2/M2T1/M2T2 | |
| 盲孔 | C1 | 钻孔 | M3T3/M3T4/M4T3/M4T4 |
| C2 | 扩孔 | M3T5/M3T6/M4T5/M4T6 | |
| C3 | 铰孔 | M3T7/M3T8/M4T7/M4T8 | |
| 通孔 | D1 | 钻孔 | M3T12/M3T13/M4T12/M4T13 |
| 盲阶槽 | E1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| E2 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲阶槽 | F1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| F2 | 半精铣 | M1T10/M1T11/M2T10/M2T11 | |
| F3 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲阶槽 | G1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| G2 | 半精铣 | M1T10/M1T11/M2T10/M2T11 | |
| G3 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲孔 | H1 | 钻孔 | M3T3/M3T4/M4T3/M4T4 |
| H2 | 扩孔 | M3T5/M3T6/M4T5/M4T6 |
Tab.7 Process planning information form
| 制造特征 | 编号 | 名称 | 工艺资源 |
|---|---|---|---|
| 通槽 | A1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| A2 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| A3 | 磨削 | M5T9 | |
| 方形型腔 | B1 | 粗铣 | M1T1/M1T2/M2T1/M2T2 |
| B2 | 精铣 | M1T1/M1T2/M2T1/M2T2 | |
| 盲孔 | C1 | 钻孔 | M3T3/M3T4/M4T3/M4T4 |
| C2 | 扩孔 | M3T5/M3T6/M4T5/M4T6 | |
| C3 | 铰孔 | M3T7/M3T8/M4T7/M4T8 | |
| 通孔 | D1 | 钻孔 | M3T12/M3T13/M4T12/M4T13 |
| 盲阶槽 | E1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| E2 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲阶槽 | F1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| F2 | 半精铣 | M1T10/M1T11/M2T10/M2T11 | |
| F3 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲阶槽 | G1 | 粗铣 | M1T10/M1T11/M2T10/M2T11 |
| G2 | 半精铣 | M1T10/M1T11/M2T10/M2T11 | |
| G3 | 精铣 | M1T10/M1T11/M2T10/M2T11 | |
| 盲孔 | H1 | 钻孔 | M3T3/M3T4/M4T3/M4T4 |
| H2 | 扩孔 | M3T5/M3T6/M4T5/M4T6 |
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