中国机械工程 ›› 2025, Vol. 36 ›› Issue (04): 802-810.DOI: 10.3969/j.issn.1004-132X.2025.04.017

• 制造表面与服役演化 • 上一篇    下一篇

砂布轮抛光航空发动机叶片温度仿真与试验研究

鲜超1,3*;辛红敏2,3;代辉2;程清思2   

  1. 1.湖北文理学院机械工程学院,襄阳,441053
    2.湖北文理学院汽车与交通工程学院,襄阳,441053
    3.西北工业大学航空发动机高性能制造工业和信息化部重点实验室,西安,710072
  • 出版日期:2025-04-25 发布日期:2025-05-22
  • 作者简介:鲜超*,男,1987年生,讲师。研究方向为整体叶盘的铣削加工、精密磨削和抛光加工。发表论文16篇。
  • 基金资助:
    国家科技重大专项(2015ZX04001003);国家自然科学基金(51675439)

Simulation and Experimental Study of Temperature for Polishing Aero-engine Blades with Abrasive Cloth Wheel#br#
#br#

XIAN Chao1,3*;XIN Hongmin2,3;DAI Hui2;CHENG Qingsi2   

  1. 1.College of Mechanical Engineering, Hubei University of Arts and Science,Xiangyang,
    Hubei,441053
    2.College of Automotive and Traffic Engineering,Hubei University of Arts and Science,
    Xiangyang,Hubei,441053
    3.Key Laboratory of Aero-engine High Performance Manufacturing,Ministry of Industry
    and Information Technology,Northwestern Polytechnical University,Xian, 710072

  • Online:2025-04-25 Published:2025-05-22

摘要: 在ANSYS软件中使用矩形热源加载的方法仿真得到了砂布轮抛光叶片过程瞬时温度场,研究了抛光过程中叶片表面和沿叶片厚度方向的温度分布,并探究了工艺参数对抛光温度的影响规律。结果表明:随着抛光加工的进行,抛光温度分布逐渐趋于稳定,当抛光温度趋于稳定时,叶片已加工部分在不同深度处的温度值趋于一致,正在加工部分的温度沿着深度方向不断减小;抛光温度梯度从正在加工的接触区域向已加工区域逐渐递减;抛光温度随主轴转速的增加而升高,进给速度对抛光温度的影响并不明显,抛光温度与切向抛光力正相关。将测量温度值与仿真温度值进行比较,偏差率不超过10%,表明两者具有良好的一致性,仿真准确性较高。

关键词: 航空发动机叶片, 砂布轮, 抛光温度, 工艺参数, 影响规律

Abstract: ANSYS software was used to simulate the instantaneous temperature fields in the polishing processes with abrasive cloth wheel using a rectangular heat source loading method. The temperature distribution on the blade surfaces and along the blade thickness direction in the polishing processes was studied, and the influences of processing parameters on the polishing temperature was explored. The results show that as the polishing process progresses, the polishing temperature distribution gradually stabilizes. When the polishing temperature stabilizes, the temperature values of the machined parts of the blade at different depths tend to be consistent, while the temperature of the machining parts decreases continuously along the depth direction; the polishing temperature gradient gradually decreases from the contact area being machined to the machined area; the polishing temperature increases with the increase of spindle speed, the effects of feed speed on the polishing temperature are not significant and the polishing temperature is positively correlated with the tangential polishing forces; the deviation rates between the measured and the simulated temperature values are not more than 10%, indicating that the good consistency and high accuracy of the simulation.

Key words:  , aero-engine blade, abrasive cloth wheel, polishing temperature, processing parameter, influence law

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