Process Simulation Model and Performance Analysis of  High-speed Dry Gear  Hobbing  Based   on  Deform 3D

Abstract

Abstract:

High-speed dry gear hobbing is a kind of green and efficient gear manufacturing process,which eliminated the use of cutting oil/liquid.Analyzing the cutting process of gear hobbing was an effective way to improve its performance.Based on a professional FEM simulation software Deform 3D,a finite element simulation model of the high-speed dry gear hobbing process was established,a numerical simulation of material removal process was achieved,and the law of chip deformation and the distribution of cutting force and temperature were gotten,the main parameters affecting gear hobbing performance were confirmed.The analyses provide an effective support for the optimization of high-speed dry gear hobbing parameters.

Key words: high-speed , dry , gear , hobbing;simulation, Deform3D , process , model;performance , analysis

摘要：

齿轮高速干式滚切工艺取消了切削油/液的使用,是一种绿色高效的齿轮制造工艺,其成形过程分析是提升该滚齿工艺性能的有效途径。基于金属切削工艺仿真软件Deform3D建立了齿轮高速干式滚切过程的有限元仿真模型;进行了齿轮高速干式滚切材料去除过程的数值仿真分析,获得了不同参数条件下齿轮高速干式滚切过程中切屑的变形规律,以及切削力与切削温度的分布规律,分析并确定了影响滚切性能的主要参数。研究结果为齿轮高速干式滚切工艺参数优化提供了理论和方法支撑。

关键词: 高速干式滚切, 仿真；过程模型, 性能分析

CLC Number:

TG61

Zhou Li, Cao Huajun, Chen Yongpeng, Yang Xiao. Process Simulation Model and Performance Analysis of High-speed Dry Gear Hobbing Based on Deform 3D[J]. China Mechanical Engineering, 2015, 26(20): 2705-2710.

周力, 曹华军, 陈永鹏, 杨潇. 基于Deform3D的齿轮高速干式滚切过程模型及性能分析[J]. 中国机械工程, 2015, 26(20): 2705-2710.

References

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Process Simulation Model and Performance Analysis of High-speed Dry Gear Hobbing Based on Deform 3D

基于Deform3D的齿轮高速干式滚切过程模型及性能分析

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