中国机械工程

• 机械基础工程 • 上一篇    下一篇

双圆弧斜齿齿轮泵脉动特性分析及齿形设计

李阁强1,3;张龙飞1;韩伟锋2;邓效忠1,3;冯勇1,3   

  1. 1.河南科技大学机电工程学院,洛阳,471003
    2.盾构及掘进技术国家重点实验室,郑州,450001
    3.河南科技大学机械装备先进制造河南省协同创新中心,洛阳,471003
  • 出版日期:2018-01-25 发布日期:2018-01-22
  • 基金资助:
    河南省高等学校重点科研计划资助项目(15A460001,17A460001);
    盾构及掘进技术国家重点实验室开放课题(2014-03)

Pulsation Characteristic Analysis and Tooth Profile Design of Double-circular-arc Helical Gear Pumps

LI Geqiang1,3;ZHANG Longfei1;HAN Weifeng2;DENG Xiaozhong1,3;FENG Yong1,3   

  1. 1.School of Mechatronics Engineering,Henan University of Science and Technology,Luoyang,Henan,471003
    2.State Key Laboratory of Shield Machine and Boring Technology,Zhengzhou,450001
    3.Collaborative Innovation Center of Machinery Equipment Advanced Manufacturing of Henan Province,Henan University of Science and Technology,Luoyang,Henan,471003
  • Online:2018-01-25 Published:2018-01-22

摘要: 针对普通渐开线齿轮泵流量脉动大、噪声大以及困油现象等问题,设计出一种以双圆弧斜齿轮为运动副的齿轮泵。对比分析啮合特性,得出双圆弧斜齿轮传动的优越性。以正弦曲线为过渡曲线,利用啮合共轭原理求解出双圆弧斜齿轮端面齿廓方程。采用等面积法求解了双圆弧斜齿齿轮泵的最大和最小瞬时排量,得出理论脉动趋于零的结论。利用FLUENT三维动网格技术,对比分析齿轮参数相同的双圆弧斜齿轮泵和渐开线斜齿轮泵的流量脉动,得出前者的流量脉动远小于后者的结论。

关键词: 双圆弧斜齿轮, 端面齿廓, 流量脉动, 仿真

Abstract: Aiming at problems of large flow pulses, noises and serious oil trapped phenomenons of involute gear pumps, a gear pump with double-circular-arc helical gears as motion pair was proposed. Through comparison and analysis of their meshing characteristics, advantages of double-circular-arc helical gear drives were obtained. Taking sine curve as transition curve and on the basis of conjugate principles of gear meshing, equation of transverse profiles of double-circular-arc helical gear were solved. Equal area method was used to deduce the displacement of double circular arc gear pumps, then maximum and minimum instantaneous displacements of the double-circular-arc helical gear pumps were solved, thus the theoretical pulsation tended to zero. Flow pulsations of double-circular-arc helical gear pumps and involute helical gear pumps with the same gear parameters were compared and analyzed by using 3D dynamic mesh technology of Fluent. The flow pulsations of the former are much smaller than that of the latter.

Key words: double-circular-arc helical gear, transverse profile, flow pulse, simulation

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