基于寿命匹配的零部件再制造优化设计方法

中国机械工程 ›› 2015, Vol. 26 ›› Issue (10): 1323-1329.

基于寿命匹配的零部件再制造优化设计方法

宋守许;冯艳;柯庆镝;刘明

合肥工业大学，合肥，230009

出版日期:2015-05-25 发布日期:2015-05-26
基金资助:
国家重点基础研究发展计划（973计划）资助项目(2011CB013406)；国家自然科学基金资助项目（51375133, 51305119）

Component Optimization Design for Remanufacturing Based on Life Matching

Song Shouxu;Feng Yan;Ke Qingdi;Liu Ming

Hefei University of Technology,Hefei,230009

Online:2015-05-25 Published:2015-05-26
Supported by:
National Program on Key Basic Research Project (973 Program)（No. 2011CB013406）;National Natural Science Foundation of China（No. 51375133, 51305119）

摘要/Abstract

摘要：

再制造毛坯是退役后的产品，其零部件存在状态不确定的问题，无法实现产品中配合零件的最佳利用，针对该问题提出了基于寿命匹配的零部件再制造优化设计方法。通过分析产品失效中所存在的“短板效应”，提出了零部件寿命均值匹配和倍数匹配的寿命匹配模式，并给出了相应的寿命匹配方法；建立了设计信息与服役特性映射模型及基于该映射模型的反馈设计机制；最后，以曲轴-轴套系统为例进行寿命匹配，对其初始设计参数进行面向再制造的改进，验证了所提方法的有效性和可行性。

关键词: 再制造毛坯, 寿命匹配, 再制造优化设计, 服役特性

Abstract:

Remanufacturing blanks were retired products and the component status was uncertain, the components could not achieve the best use. For the problem,this paper presented components optimization design for remanufacturing based on life matching. Through the analyses of the existence of “short board” effect in the product failure, the mean and multiple matching were established, and also the corresponding matching means. The design information model, performance feature model and their interaction and feedback model were presented. Finally, crank-bush life matching and the improvement of the initial design due to remanufacturing were carried out to verify the effectiveness and feasibility of the method.

Key words: remanufacturing blank, life matching, remanufacturing optimization design;performance feature

中图分类号:

TH122

宋守许, 冯艳, 柯庆镝, 刘明. 基于寿命匹配的零部件再制造优化设计方法[J]. 中国机械工程, 2015, 26(10): 1323-1329.

Song Shouxu, Feng Yan, Ke Qingdi, Liu Ming. Component Optimization Design for Remanufacturing Based on Life Matching[J]. China Mechanical Engineering, 2015, 26(10): 1323-1329.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/

http://www.cmemo.org.cn/CN/Y2015/V26/I10/1323

参考文献

[1]徐滨士.再制造工程基础及其应用[M].哈尔滨:哈尔滨工业大学出版社,2005.
[2]杜彦斌.退役机床再制造评价与再设计方法研究[D].重庆大学,2012:
[3]Yao Jukun, Zhu Sheng, Cui Peizhi. Design for Re- manufacturing and Remanufacturability Based on Process[J]. Advanced Materials Research, 2011, 338:18-21.
[4]Li Juan, Liang Gongqian. A Quantitative Approach to Assessing Product Design for Remanufacturing[J]. Applied Mechanics and Materials, 2012, 110/I16: 4893-4898.
[5]Sundin E, Lindahl M. Rethinking Product Design for Remanufacturing to Facilitate Integrated Product Service Offerings[C]//IEEE International Symposium on Electronics and the Environment. San Francisco, 2008 : 1-6.
[6]宋守许,刘明,柯庆镝,等.基于强度冗余的零部件再制造优化设计方法[J].机械工程学报,2013,49(9):121-127.
[7]刘晓叙,陈敏.面向再制造的小型发动机气缸盖设计技术研究[J].小型内燃机与摩托车,2007,36(1):80-82.
[8]Barker S G, King A M. The Development of a Re-manufacturing Design Platform Model (RDPM): Applying Design Platform Principles to Extend Re-manufacturing Practice into New Industrial Sectors[C]//Proceedings of Life Cycle Environmental Conference. Leuven,2006: 399-404.
[9]Xing K, Belusko M, Luong L, et al. An Evaluation Model of Product Upgradeability for Remanufaeture[J]. The International Journal of Advanced Manufacturing Technology,2007,35(1/2): 1-14.
[10]高玉龙,易建政,王海丹.弹药元件最佳寿命匹配及其算法研究[J].科学技术与工程,2010(11):2720-2722.
[11]刘福明.长寿命沥青路面损伤行为及其结构寿命合理匹配研究[D].华南理工大学,2010:
[12]李荐名.预定寿命设计与等寿命设计的理论及方法研究[J].机械设计与制造,2002(5):3-5.
[13]朱胜,徐滨士,姚巨坤.再制造设计基础及方法[J].中国表面工程,2003,16(3):27-31.
[14]郭孔辉,孔繁森,宗长富.模拟退火优化技术在汽车结构参数优化中的应用[J].中国机械工程,2001,12(6):712-714.
[15]陈宏,聂志斌,吴亚龙.某型柴油机曲轴圆角优化设计研究[J].内燃机,2012(3):3-5.