中国机械工程 ›› 2021, Vol. 32 ›› Issue (19): 2340-2347,2356.DOI: 10.3969/j.issn.1004-132X.2021.19.009

• 可持续制造 • 上一篇    下一篇

基于修复涂层力学性能影响规律的再制造毛坯表面污染物状态评估

柯庆镝1;姜丰1;张鹏1;田常俊1;秦小州2   

  1. 1.合肥工业大学机械工程学院,合肥,230009
    2.安徽瑞赛克再生资源技术股份有限公司,芜湖,241006
  • 出版日期:2021-10-10 发布日期:2021-11-05
  • 通讯作者: 张鹏(通信作者),男,1996年生,硕士研究生。研究方向为再制造工程。E-mail:2445945304@qq.com。
  • 作者简介:柯庆镝,男,1984年生,博士、副教授。研究方向为再制造工程、节能设计等。E-mail:Qingdi.ke@hfut.edu.cn。
  • 基金资助:
    国家自然科学基金(51875162)

Surface Contamination State Evaluation for Remanufacturing Cores Based on Influence Laws of Restoring Coating Mechanics Properties

KE Qingdi1;JIANG Feng1;ZHANG Peng1;TIAN Changjun1;QIN Xiaozhou2   

  1. 1.School of Mechanical Engineering,Hefei University of Technology,Hefei,230009
    2.Anhui Recycling Renewable Resources & Technology Co.,Ltd.,Wuhu,Anhui,241006
  • Online:2021-10-10 Published:2021-11-05

摘要: 针对再制造工程中毛坯修复前的表面污染腐蚀物及其预处理工艺问题,结合再制造毛坯预处理及修复实验,分析了毛坯表面污染腐蚀物含量对修复涂层性能的影响规律。通过对再制造毛坯表面污染腐蚀物含量的研究,分析其对再制造修复涂层质量的影响规律,而后设计了考虑污染腐蚀物含量的再制造修复涂层结构样件,对其涂层结构的微观组织与力学性能进行了检测及对比分析,检测结果表明,表面污染腐蚀物增多会导致其后续修复涂层结构的力学性能迅速下降,且其影响规律是非线性的。最后,结合力学实验结果构造了该影响规律的映射函数,在考虑再制造修复涂层服役性能需求下,基于该函数可给出表面污染物含量的合理阈值区间,从而进一步合理规划再制造毛坯预处理工艺,为再制造工程实践提供数据及技术基础。

关键词: 再制造毛坯, 表面污染腐蚀物, 修复涂层, 力学性能

Abstract: Aiming at the problems of surface contamination of remanufacturing cores before restoring and pretreatment processes in remanufacturing engineering, the influences of surface contamination contents on the performances of restoring coatings were presented by pretreating and restoring experiments. Informed by the investigation of surface contamination contents of remanufacturing cores, the effects of surface contamination on the coating performance were discussed. After cladding the coating samples with different surface contamination contents, the microstructures and mechanics properties of coating structures were tested and analyzed. The testing results show that with increasing of contamination, the mechanics properties of the restoring coating structures are rapidly decreasing with nonlinear correlation. Finally, combining with the mechanics experimental results, the mapping function of influence law was constructed. Considering the service performance requirements of remanufacturing restoring coatings, the reasonable threshold interval of surface contamination content may be given, and then the pretreatment processes of remanufacturing cores may be planned reasonably, which provides data and technical basis for remanufacturing engineering practice. 

Key words: remanufacturing core, surface contamination, restoring coating, mechanics property

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