中国机械工程

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基于DMPSO算法的大型船舶动力部件生产车间布局优化

张青雷1;张帆2;段建国1   

  1. 1.上海海事大学中国(上海)自贸区供应链研究院,上海,201306
    2上海海事大学物流工程学院,上海,201306
  • 出版日期:2020-02-10 发布日期:2020-04-13
  • 基金资助:
    上海市(临港)产业转型升级发展专项资金资助项目(T-220217001);
    地方院校能力建设专项计划资助项目(18040501600)

Layout Optimization of Large Marine Power Component Production Workshops Based on DMPSO Algorithm

ZHANG Qinglei1;ZHANG Fan2;DUAN Jianguo1   

  1. 1.China(Shanghai) Institute of Free Trade Zone Supply Chain,Shanghai Maritime University,Shanghai,201306
    2.College of Logistics Engineering,Shanghai Maritime University,Shanghai,201306
  • Online:2020-02-10 Published:2020-04-13

摘要:

大型船舶动力部件必须具有良好的内部组织和极高的尺寸精度要求,合理的车间布局能有效改善工艺,降低设备间的物料搬运成本。以降低车间物料搬运成本为目标,采用二维向量表征设备的空间位置,建立相应的布局数学模型,并用一种新模式粒子群优化算法对模型进行求解。该算法根据粒子的分布情况和算法所处的迭代阶段来动态改变惯性因子大小,并对每个粒子的飞行情况进行调整,从而提高了粒子搜索到全局最优解的可能性。通过对比三组加速因子方案选取最优结果来提高算法的寻优质量。最后给出了船用曲轴车间布局算例,结合车间实际情况得到了优化后的布局,并对优化后的车间布局进行三维可视化建模。结果表明,该算法有较强的寻优能力,能有效减少物料搬运费用,在实际车间布局中切实可行。

关键词: 车间布局, 粒子群优化算法, 船舶动力部件, 全局最优解, DMPSO算法

Abstract: Large ship power components should possess good internal organization and strict dimensional accuracy requirements. Reasonable workshop layout might effectively improve the processes and reduce the costs of material handling between equipment. In order to reduce the costs of material handling in workshop layout, a two-dimensional vector was used to represent the space position of the equipment, the corresponding layout mathematical model was established, and the model was solved by DMPSO algorithm. The algorithm dynamically changed the size of the inertia factor according to the distribution of particles and the iterative stage of the algorithm located and adjusted the flight of each particle to improve the probability of the particle searching for the global optimal solution. Selection of optimal acceleration factors was completed by comparing three sets of acceleration factors to improve the optimization quality of the algorithm. Finally, an example of marine crankshaft workshop layout was given, and the optimized layout was obtained according to the actual situation of the workshop, and the 3D visual modeling of the optimized workshop layout was carried out. The results show that the algorithm has strong optimization ability and may effectively reduce the costs of material handling. It is feasible in the layout of practical workshop equipment.

Key words: workshop layout, particle swarm optimization(PSO) algorithm, ship power component, global optimal solution, DMPSO algorithm

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