基于有限元的激光熔覆凝固过程分析

中国机械工程 ›› 2012, Vol. 23 ›› Issue (4): 468-473.

基于有限元的激光熔覆凝固过程分析

陈刚1;黎向锋1;左敦稳1;王宏宇1,2

1.南京航空航天大学,南京,210016

2.江苏大学,镇江,212013

出版日期:2012-02-25 发布日期:2012-03-02
基金资助:
南京航空航天大学创新基地（实验室）开放基金资助项目（200902011）；航空科学基金资助项目（2010ZE52056）
Aviation Science Foundation of China（No. 2010ZE52056）

Solidification Analysis during Laser Cladding Process Based on Finite Element

Chen Gang1;Li Xiangfeng1;Zuo Dunweng1;Wang Hongyu1,2

1.Nanjing University of Aeronautics and Astronautics, Nanjing, 210016

2.Jiangsu University, Zhenjiang, Jiangsu,212013

Online:2012-02-25 Published:2012-03-02
Supported by:

Aviation Science Foundation of China（No. 2010ZE52056）

摘要/Abstract

摘要：

针对激光熔覆过程中温度变化对其凝固组织的影响,讨论了温度梯度G与冷却速度（即降温阶段的温度变化率）对凝固组织的影响,利用形状控制因子K分析了激光熔覆过程的凝固行为。分析结果表明：在热源中心的正下方晶粒是沿基体垂直方向析出的;冷却速度有细化晶粒的作用,冷却速度越大,晶粒越细小;熔覆材料或基材达到熔点的时间与达到最大冷却速度时间的先后顺序对其凝固组织形态有重要影响,若冷却速度先达到最大值,其组织呈胞状晶粒,否则,其组织呈柱形树枝晶。K在80×10⁶~120×10⁶℃·s时,凝固组织为密布排列且粒径较大的胞状晶粒;当K大于200×10⁶℃·s时,凝固组织为柱形树枝晶。

关键词:

激光熔覆, 形状控制因子, 有限元, 凝固组织

Abstract:

Finite element was used to analyze effects of the temperature variations on the solidification organization for laser cladding. The influences of the temperature gradient G and the cooling rate (cooling part of temperature changing rate) were discussed.A feature controlling factor K was used to study the solidification performance in the laser cladding process. The results show that the grains precipitate along the vertical direction below the heat source center and the cooling rate plays an important role in refining the grains.The larger the cooling rate is, the less the grains are. It is also found that the solidification structure is significantly dependent on the occurring time of the highest cooling rate and on that of K at the melting point of the cladding or the substrate. It is demonstrated that, if the largest cooling rate is achieved prior to K at the melting point, the structure is of the cellular-grain form. Otherwise, it is of column-dendrite grain form. And when K is in the range of 80×10⁶~120×10⁶℃·s, the solidification structure is of densely arranged cellular-grain form whose grain size is larger. When K is more than

200×10⁶℃·s, the structure is of column-dendrite form.

Key words: laser cladding, feature controlling factor, finite element, solidification structure

中图分类号:

陈刚1, 黎向锋1, 左敦稳1, 王宏宇1, 2.

基于有限元的激光熔覆凝固过程分析

[J]. 中国机械工程, 2012, 23(4): 468-473.

CHEN Gang-1, LI Xiang-Feng-1, ZUO Dui-Wen-1, WANG Hong-Yu-1, 2.

Solidification Analysis during Laser Cladding Process Based on Finite Element

[J]. China Mechanical Engineering, 2012, 23(4): 468-473.

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