中国机械工程 ›› 2012, Vol. 23 ›› Issue (11): 1276-1279.

• 机械基础工程 • 上一篇    下一篇

陶瓷轴向磨削加工实验分析及砂轮磨损研究

郭昉1;张保国1;田欣利1;王健全1;毛亚涛1;于亚东2   

  1. 1.装甲兵工程学院装备再制造技术国防科技重点实验室,北京,100072
    2.中国人民解放军65521部队,辽阳,111000
  • 出版日期:2012-06-10 发布日期:2012-06-14
  • 基金资助:
    国家高技术研究发展计划(863计划)资助重点项目(SQ2008AA04XK1478977)
    National High-tech R&D Program of China (863 Program) (No. SQ2008AA04XK1478977)

#br# Experimental Analysis and Tool Wear Investigation of Axial Grinding of Engineering Ceramics

Guo Fang1;Zhang Baoguo1;Tian Xinli1;Wang Jianquan1;Mao Yatao1;Yu Yadong2   

  1. 1.Science and Technology on Remanufacturing Laboratory, 
    Academy of Armored Forces Engineering, Beijing, 100072
    2.Chinese People's Liberation Army 65521 Unit,Liaoyang,Liaoning,111000
  • Online:2012-06-10 Published:2012-06-14
  • Supported by:
    National High-tech R&D Program of China (863 Program) (No. SQ2008AA04XK1478977)

摘要:

轴向磨削加工是以金刚石小砂轮的端部磨粒作为主切削刃来去除材料,用圆周部分内圆或外圆表面磨粒作为副切削刃对已加工圆柱面进行修磨的一种磨削加工技术。从轴向对工程陶瓷进行外圆或内孔加工时,一次切削的径向磨削深度(即背吃刀量)与进给速度分别可达5~10mm和200mm/min以上,实现了工程陶瓷外圆的高效低成本加工。利用该方法对陶瓷材料制成的发动机精密偶件出油阀套筒进行内孔加工,通过单因素试验,分析了不同参数组合下的砂轮磨损情况及各参数对砂轮磨损的影响,试验表明:砂轮磨损程度随磨削深度的增加而呈非线性增加;为使砂轮磨损最小化,主轴转速和工件转速应匹配,即二者的比值应控制在一定的范围内。

关键词: 工程陶瓷, 轴向磨削, 小砂轮, 出油阀, 磨损

Abstract:

Axial grinding is a processing method to grind cylindrical workpiece or inner surface of hole along their axis, using the kinetic energy of high-speed rotation diamond small grinding wheel, the abrasives in tool tip were as the main cutting edge to remove materials and the abrasives in the outside surface of tool were as a minor cutting edge to sharpen the processed surface. And the cutting thickness and feed rate could be more than 5~10mm and 200mm/min respectively in a cutting pass, realizing high-efficiency, low-cost processing of engineering ceramics. Using the method, the ceramic sleeve of delivery valve precision coupling components in the engine was processed with high efficiency, and grinding wheel wear was researched with single factor test. The results indicate that grinding wheel wear increases with the increase of cutting depth, but not a linear relation, and in order to minimize tool wear the ratio of spindle speed and workpiece speed should be within a certain range.

Key words: engineering ceramics, axial grinding, small grinding wheel, delivery valve, wear

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