J4 ›› 2009, Vol. 20 ›› Issue (24): 2917-2921.

• 机械科学 • 上一篇    下一篇

超硬粉体超微粉碎的高振强振动磨技术研究

杨小兰1;刘极峰1;邹景超2;钱志刚1;单长群1
  

  1. 1.Nanjing Institute of Technology,Nanjing,211167
    2.Huanghe Science and Technology University,Zhenzhou,450015
  • 出版日期:2008-12-25 发布日期:2010-01-07

Research on New Techniques of Superfine Grinding for Superhard Powder by High Vibration Intensity

Yang Xiaolan1;Liu Jifeng1;Zou Jingchao2;Qian Zhigang1;Shan
Changqun1
  

  1. 1.南京工程学院,南京,211167
    2.黄河科技学院,郑州,450015
  • Online:2008-12-25 Published:2010-01-07

摘要:

为解决超硬粉体在超微粉碎过程中颗粒不易细化、易团聚等问题,探讨振动强度K对颗粒粉碎细度的影响,选择K为10~18的高振动强度振动磨超微粉碎加工方法;构建双质体振动结构,采用非线性振动系统,应用双振源自动同步理论,实施亚近共振方法,辅以变频控制技术,初步解决了高振强技术在工程应用中引发的各类故障;进行了样机振动实验和样粉检测与粒度分析,发现颗粒的粉碎粒度有向纳米级细化的趋势,取得了输入金刚石粉体粒度均值为10μm、输出粉体粒度小于0.195μm的颗粒数占总数50%的阶段性成果。

关键词:

Abstract:

To solve the problem that ultrafine grinding of super-hard powder particles are not thin and easy to unify,etc.,effects of vibration intensity K on the fineness of powder were analyzed.High vibration intensity crushing technologies with K between 10~18 was applied.In order to solve various types of faults caused by the application of the high vibration technology engineering,the following steps were taken:building a two-body vibration structure,using a nonlinear vibrating system,applying two-vibrant self-synchronization technology,near sub-resonance technology and converter technique.
Vibration test was carried out with a kind of prototype testing and sampling powder detection and analysing particle size.The experiments have found that particle size refinement to the nano-scale trends.Finally progress in crushing fineness is made;the average input of
diamond superhard powder is 10μm and the output under 0.195μm is about 50%.

Key words:

superfine grinding;crushing fineness

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