电连接器用聚氨酯胶密封件贮存可靠性统计模型的加速试验验证与评估

doi:10.3969/j.issn.1004-132X.2024.05.014

摘要/Abstract

摘要： 针对电连接器用聚氨酯胶密封件在长贮条件下的寿命评估问题，从机理层面分析了聚氨酯胶密封件内聚破坏和边界破坏导致性能下降的原因。依据从机理层面建立的电连接器用聚氨酯胶密封件贮存可靠性统计模型，利用聚氨酯胶密封件温湿度综合应力加速退化试验数据，综合应用粒子群优化算法和回归分析、AD检验及拟合优度等检验方法，从数据统计层面验证了电连接器用聚氨酯胶密封件失效物理方程和退化轨迹模型的合理性。利用扫描电镜和能谱分析验证了失效机理分析的正确性。最后，利用所建模型评估了电连接器用聚氨酯胶密封件在贮存环境下的可靠寿命。

关键词: 电连接器, 密封失效机理, 加速试验, 统计检验, 可靠性评估

Abstract: In order to address the issues of life evaluation for polyurethane sealing elements used in electrical connectors during prolonged storage conditions, the underlying mechanism behind cohesion failure and boundary failure that contributed to performance degradation of these seals was analyzed. The reliability statistical model of polyurethane sealing elements for electrical connectors, established at the mechanism level, was validated at a statistical level by comprehensively applying particle swarm optimization algorithm and regression analysis, AD test and goodness of fit test methods to the comprehensive stress accelerated degradation data of temperature and humidity on polyurethane sealing elements. The validity of the failure mechanism analysis was confirmed through SEM and EDS techniques. Ultimately, the developed model was employed to assess the reliable lifespan of polyurethane adhesive seals for electrical connectors under the storage environment.

Key words: electrical connector, seal failure mechanism, accelerated test, statistical test, reliability evaluation

中图分类号:

V442
TB114

钱萍, 陈驰, 陈文华, 吴山奇, 郭明达. 电连接器用聚氨酯胶密封件贮存可靠性统计模型的加速试验验证与评估[J]. 中国机械工程, 2024, 35(05): 886-894.

QIAN Ping, CHEN Chi, CHEN Wenhua, WU Shanqi, GUO Mingda. Accelerated Test Verification and Evaluation of Storage Reliability Statistical Model of Polyurethane Sealing Elements for Electrical Connectors[J]. China Mechanical Engineering, 2024, 35(05): 886-894.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2024.05.014

http://www.cmemo.org.cn/CN/Y2024/V35/I05/886

参考文献

［1］林敏. 收口量与镀金层厚度对接触件贮存寿命影响规律的研究［D］. 杭州：浙江理工大学, 2023.
LIN Min. Study on the Influence of Closing Quantity and Plating Thickness on the Storage Life of Contact Parts［D］. Hangzhou:Zhejiang Sci-tech University, 2023.
［2］梁淑雅. 簧丝倾角对电连接器接触件可靠性影响规律的研究［D］. 杭州：浙江理工大学, 2022.
LIANG Shuya. Research on the Effects of Wire-Spring Angle on the Reliability of Electrical Connector Contacts［D］. Hangzhou:Zhejiang Sci-tech University, 2022.
［3］刘娟. 电连接器步进应力加速退化试验技术的研究［D］. 杭州：浙江大学, 2013.
LIU Juan. Research on Step-stress Accelerated Degradation Test Technology of Electrical Connector［D］. Hangzhou:Zhejiang University, 2013.
［4］ZHANG Xinxi, LI Kun, XU Jun. The Research of Insulation Failure on Signals Transmission in Electrical Connector［C］∥2011 Second International Conference on Mechanic Automation and Control Engineering. Inner Mongolia:IEEE, 2011:1797-1799.
［5］蒋海涛. 环境温度及绝缘材料对电连接器绝缘电阻的影响［J］. 电子技术与软件工程, 2021(10):222-223.
JIANG Haitao. Influence of Ambient Temperature and Insulation Materials on Insulation Resistance of Electrical Connectors［J］. Electronic Technology & Software Engineering, 2021(10):222-223.
［6］王友维. 电连接器用G100硅橡胶绝缘件可靠性建模与试验评估的研究［D］. 杭州：浙江理工大学, 2023.
WANG Youwei. Study on Reliability Modeling and Test Evaluation of G100 Silicone Rubber Insulator for Electrical Connectors［D］. Hangzhou:Zhejiang Sci-tech University, 2023.
［7］HU Yujing, HU Wei, YANG Wen, et al. The Corrosion Analysis and Prevention of Secondary Cable Joints Used in Outdoor Terminal Boxes of Substation in Humid Environment［C］∥2020 5th International Conference on Renewable Energy and Environmental Protection, ICREEP 2020. Shenzhen:IOP Publishing Ltd., 2021:1-7.
［8］顾志威, 郭飞, 谭桂斌, 等. 基于流固耦合的橡胶O形圈老化对密封性能的影响研究［J］. 润滑与密封, 2023, 48(7):21-26.
GU Zhiwei, GUO Fei, TAN Guibin, et al. Research on the Influence of Rubber O-ring Aging on Sealing Performance Based on Fluid-solid Coupling［J］. Lubrication Engineering, 2023,48(7):21-26.
［9］赵勇. 往复运动下泛塞封密封性能仿真分析与试验研究［D］. 无锡：江南大学, 2023.
ZHAO Yong. Simulation Analysis and Experimental Study of the Spring Energized Seal Ring Performance Under Reciprocating Motion［D］.Wuxi:Jiangnan University, 2023.
［10］梁鹤, 王腾飞, 王文中, 等. 表面粗糙度对橡塑O形圈往复密封性能的影响［J］. 润滑与密封, 2024, 49(2):26-35.
LIANG He, WANG Tengfei, WANG Wenzhong, et al. Effect of Surface Roughness on Reciprocating Sealing Performance of Rubber O-ring［J］. Lubrication Engineering, 2024, 49(2):26-35.
［11］闫晓亮, 杜晓琼, 常凯,等. 表面粗糙度对航空液压作动器密封性能的影响［J］. 航空工程进展, 2020, 11(5):738-745.
YAN Xiaoliang, DU Xiaoqiong, CHANG Kai,et al. Influence of Surface Roughness on Seal Property of Aircraft Actuator［J］. Advances in Aeronautical Science and Engineering,2020,11(5):738-745.
［12］史艳玲, 李丹, 朱艳红, 等. 核泵橡胶密封圈贮存期的预测［J］. 特种橡胶制品, 2021, 42(6):52-55.
SHI Yanling, LI Dan, ZHU Yanhong, et al. Prediction of Storage Life of Rubber Sealing Ring of Nuclear Pump［J］. Special Purpose Rubber Products, 2021, 42(6):52-55.
［13］LIU Jie, LI Xiangbo, XU Likun, et al. Service Lifetime Estimation of EPDM Rubber Based on Accelerated Aging Tests［J］. Journal of Materials Engineering and Performance, 2017, 26(4):1735-1740.
［14］郭明达. 电连接器用聚氨酯胶密封件性能退化建模与试验评估研究［D］. 杭州：浙江理工大学, 2022.
GUO Mingda. A Study on Modeling, Testing and Evaluation of Performance Degradation of Polyurethane Sealing Elements for Electrical Connectors［D］. Hangzhou:Zhejiang Sci-tech University, 2022.
［15］潘骏, 张雯, 张利彬, 等. 电连接器接触件振动可靠性试验评估［J］. 机械工程学报, 2021, 57(10):257-266.
PAN Jun, ZHANG Wen, ZHANG Libin, et al. Vibration Reliability Test Assessment of Electrical Connector Contacts［J］. Journal of Mechanical Engineering, 2021, 57(10):257-266.
［16］崔昌, 石伟伟, 胡珊珊, 等. 基于磨损量正态分布刀具可靠性模型及验证［J］. 广西大学学报(自然科学版), 2020, 45(6):1378-1385.
CUI Chang， SHI Weiwei, HU Shanshan, et al. Reliability Analysis of Diamond Drills Based on Distribution of Wear Degradation［J］. Journal of Guangxi University(Natural Science Edition), 2020, 45(6):1378-1385.
［17］钱萍, 陈文华, 高亮, 等. 航天电连接器综合应力可靠性统计模型的验证［J］. 中国机械工程, 2011, 22(3):257-261.
QIAN Ping, CHEN Wenhua, GAO Liang, et al. Reliability Statistical Model Verification of Aerospace Electrical Connectors under Multiple Stresses［J］. China Mechanical Engineering, 2011, 22(3):257-261.
［18］刘凉冰. 聚氨酯的化学降解［J］. 弹性体, 2003(1):53-56.
LIU Liangbing. The Chemical Degradation of Polyurethane［J］. China Elastomerics, 2003(1):53-56.
［19］虎龙, 李宗家, 陈虹, 等. 聚醚聚氨酯胶黏剂湿热老化机制研究［J］. 合成纤维, 2023, 52(5):6-11.
HU Long, LI Zongjia, CHEN Hong, et al. Mechanism of Wet Heat Aging of Polyether Polyurethane Adhesive［J］. Synthetic Fiber in China, 2023, 52(5):6-11.
［20］ZAIN N M, AHMAD S H, ALI E S. Durability of Green Polyurethane Adhesive Bonded Aluminum Alloy in Dry and Hydrothermal Ageing Conditions［J］. Journal of Applied Polymer Science, 2014, 131(23):41151.
［21］LIN Y, LIN Y F, HSIAO C. Evaluation of Bond Quality at the Interface between Steel Bar and Concrete Using the Small-dimension Break-off Test［J］. Materials and Structures, 2010, 43(5):583-595.
［22］WANG Xiaowei, REN Jiaxing, HU Xinyu, et al. Meso-scale Adhesive/Cohesive Failure Behaviors of Porous Asphalt Mixtures Considering Random Inhomogeneous Distribution of Binder［J］. Construction and Building Materials, 2023, 403:133097.
［23］戴树森. 可靠性试验及其统计分析［M］. 北京：国防工业出版社,1984.
DAI Shusen. Reliability Test and Statistical Analysis［M］. Beijing:National Defense Industry Press, 1984.
［24］王波, 矫桂琼, 赖东方, 等. 真空结构橡胶密封圈的泄漏率分析［J］. 西北工业大学学报, 2010, 28(1):129-133.
WANG Bo, JIAO Guiqiong, LAI Dongfang, et al. Applying Roth Theory to Calculating Leak Rate of Rubber Gasket of Structure in Vacuum［J］. Journal of Northwestern Polytechnical University, 2010, 28(1):129-133.
［25］钱梦騄, 王浩. 粘接界面的氢键模型与弹簧边界条件［C］∥中国声学学会2006年全国声学学术会议论文集. 厦门, 2006:2.
QIAN Menglu, WANG Hao. Hydrogen Bonds and Spring Boundary Conditions at Bonding Interface［C］∥ Proceedings of the 2006 National Acoustical Conference of the Acoustical Society of China. Xiamen:2006:2.
［26］王建华, 赖益梁, 袁燕, 等. 基于橡胶沥青粘弹试验测定模型参数优化研究［J］. 粘接, 2023, 50(7):59-63.
WANG Jianhua, LAI Yiliang, YUAN Yan, et al. Parameter Optimization Study on Determining Model Based on Viscoelastic Test of a Asphalt Rubber［J］. Adhesion, 2023, 50(7):59-63.
［27］中华人民共和国第四机械工业部. 恒定应力寿命试验和加速寿命试验方法总则:GB 2689.1—1981［S］. 北京：国家标准总局，1981:10.
The Fourth Ministry of Machinery Industry of the Peoples Republic of China. General Rules for Constant Stress Life Test and Accelerated Life Test:GB 2689.1—1981［S］. Beijing:State Administration of Standards,1981:10.
［28］李莉, 张赛, 何强, 等. 响应面法在试验设计与优化中的应用［J］. 实验室研究与探索, 2015, 34(8):41-45.
LI Li, ZHANG Sai, HE Qiang, et al.Application of Response Surface Methodology in Experiment Design and Optimization［J］. Research and Exploration in Laboratory, 2015, 34(8):41-45.
［29］中华人民共和国机械电子工业部. 电连接器试验方法:GJB 1217—1991［S］. 北京：国防科学技术工业委员会，1991:10.
Ministry of Machinery and Electronics Industry of the Peoples Republic of China. Test Methods for Electrical Connectors:GJB 1217—1991［S］. Beijing:Commission of Science, 1991:10.
［30］中华人民共和国电子工业部. D系列矩形连接器总规范:GJB 142—1986［S］. 北京：国防科学技术工业委员会，1986:10.
Ministry of Electronics Industry of the Peoples Republic of China. General Specification of D Series Rectangular Connectors:GJB 142—1986［S］. Beijing:Commission of Science, 1986:10.
［31］王沿朝, 陈清军. 基于粒子群优化算法的软土场地Davidenkov模型参数拟合与应用［J］. 振动与冲击, 2019, 38(17):8-16.
WANG Yanchao, CHEN Qingjun. Parametric Fitting of Soft Soil Sites Davidenkov Model Based on PSO Algorithm and Its Application［J］. Journal of Vibration and Shock, 2019, 38(17):8-16.
［32］纪震. 粒子群算法及应用［M］. 北京:科学出版社,2009：19.
JI Zhen. Particle Swarm Optimization Algorithm and Its Applications［M］. Beijing:Science Press, 2009:19.
［33］梅长林，周家良. 实用统计方法［M］. 北京：科学出版社, 2002:1-18.
MEI Changlin, ZHOU Jialiang. Practical Statistical Method［M］. Beijing:Science Press, 2002:1-18.
［34］汪荣鑫. 数理统计［M］. 西安：西安交通大学出版社,1986：266-280.
WANG Rongxin. Mathematical Statistics［M］. Xian:Xian Jiaotong University Press,1986:266-280.
［35］蔡花, 王惠民, 贾心缘, 等. AD正态性检验在HBsAg内部质量控制中的应用［J］. 现代预防医学, 2016, 43(23):4373-4377.
CAI Hua, WANG Huimin, JIA Xinyuan, et al. AD Normality Test in Internal Quality Control of HBsAg［J］. Modern Preventive Medicine, 2016, 43(23):4373-4377.
［36］张世强. 曲线回归的拟合优度指标的探讨［J］. 中国卫生统计, 2002(1):9-11.
ZHANG Shiqiang. Discussion on Goodness of Fit Index of Curve Regression［J］. Chinese Journal of Health Statistics, 2002(1):9-11.
［37］沈鹤飞, 韩晓辉, 尹承泽, 等. 聚氨酯胶与玻璃界面粘接分子动力学研究［J］. 中国胶粘剂, 2023, 32(6):26-31.
SHEN Hefei, HAN Xiaohui, YIN Chenze, et al. Molecular Dynamics Study on the Bonding of Polyurethane Sealant to Glass Interface［J］. China Adhesives, 2023, 32(6):26-31.

[1]	骆燕燕, 王永鹏, 孙自航, 梁弘 . 电连接器微动磨损的超声识别与性能退化模型[J]. 中国机械工程, 2023, 34(02): 164-171.
[2]	王新刚, 张鑫垚, 杨禄杰, 马瑞敏. 竞争失效条件下针对磨损退化数据的刀具可靠性分析[J]. 中国机械工程, 2020, 31(14): 1672-1677,1746.
[3]	高成;张芮;黄姣英 ;赵冬. 高温环境下电连接器内部温度有限元仿真分析及试验[J]. 中国机械工程, 2019, 30(15): 1867-1872.
[4]	郭锐1，2;张荣兵1，3;赵静一1，2，4;汪晋锋1，3. 单失效数据情形下蓄能器可靠性评估[J]. 中国机械工程, 2018, 29(16): 1891-1899.
[5]	骆燕燕1，2;张乐3;孟凡斌4;郝杰5. 振动环境下电连接器接触性能退化机理[J]. 中国机械工程, 2018, 29(16): 1952-1957.
[6]	骆燕燕1;马旋1;李晓宁2;王振3. 航空电连接器热循环试验与寿命预测[J]. 中国机械工程, 2018, 29(03): 333-339.
[7]	刘晓娟, 王华伟, 徐璇. 考虑多退化失效和突发失效之间竞争失效的可靠性评估方法[J]. 中国机械工程, 2017, 28(01): 7-12.
[8]	陈东宁, 姚成玉. 系统可靠性评估的超椭球贝叶斯网络及其灵敏度方法[J]. 中国机械工程, 2015, 26(4): 529-535,552.
[9]	陈东宁, 李硕, 姚成玉, 徐海涛, . 液压软管总成可靠性试验及评估[J]. 中国机械工程, 2015, 26(14): 1944-1952.
[10]	陈晓平1,2;陈文华1;许家清2;胡如夫2. 串联结构产品可靠性建模与统计分析[J]. 中国机械工程, 2015, 26(12): 1607-1610.
[11]	徐芳, 周志刚, 李迎春, 秦大同. 基于动力学的风电增速箱多级齿轮传动系统可靠性评估[J]. 中国机械工程, 2014, 25(9): 1219-1224.
[12]	康乐, 李建兰, 严野, 刘念. 考虑冲击载荷影响的性能退化型产品可靠性研究[J]. 中国机械工程, 2014, 25(5): 587-591.
[13]	沈永峰1, 3, 郑松林1, 王治瑞1, 马扎根2, 胡文伟2. 某型轿车摆臂程序载荷谱编制研究[J]. 中国机械工程, 2013, 24(14): 1974-1978.
[14]	丛伟1, 陈晓阳1, 王志坚1, 顾家铭2. Weibull分布产品小样本定时截尾试验方案下的可靠性评估[J]. 中国机械工程, 2013, 24(14): 1891-1896.
[15]	潘骏1, 靳方建2, 陈文华1, 钱萍1. 电连接器接触件结构分析与插拔试验[J]. 中国机械工程, 2013, 24(12): 1636-1641.