中国机械工程 ›› 2023, Vol. 34 ›› Issue (11): 1364-1371.DOI: 10.3969/j.issn.1004-132X.2023.11.012

• 工程前沿 • 上一篇    下一篇

辐照环境下新型气动位置传感器压力响应特性研究

向柔潼;王时龙;周杰;易力力   

  1. 重庆大学机械传动国家重点实验室,重庆,400044
  • 出版日期:2023-06-10 发布日期:2023-07-07
  • 通讯作者: 王时龙(通信作者),男,1966年生,教授、博士研究生导师。研究方向为自动化/专用数控机床/核电后处理装备的制造。E-mail:slwang@cqu.edu.cn。
  • 作者简介:向柔潼,男,1997年生,硕士研究生。研究方向为机械结构设计、分析。E-mail:20162457@cqu.edu.cn。
  • 基金资助:
    国家科技重大专项(2019-Ⅶ-0017-0158);重庆英才计划(CQYC20210305)

Study on Pressure Response Characteristics of New Pneumatic Position Sensor under Irradiation Environments

XIANG Routong;WANG Shilong;ZHOU Jie;YI Lili   

  1. State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing,400044
  • Online:2023-06-10 Published:2023-07-07

摘要: 通用气动位置传感器敏感及转换元件涉及电子元器件,无法应用于辐照环境。针对辐照环境下位置传感器的应用问题,提出了一种新型气动位置传感器方案,通过监测对应部位内流场数值变化判断被测件是否达到预设位置。但该方案存在压力响应滞后的问题,导致被测件位置反馈出现滞后现象,因此准确预估滞后响应对传感器的位置补偿并提高位置检测精度至关重要。分析了气动位置传感器的内部流动,建立了压力响应预测模型,通过正交试验揭示了各工程变量对预测模型中系数和响应时间的敏感性,采用仿真对系数进行了进一步拟合。研究结果表明,建立的压力响应预测模型最大响应时间误差在0.01 s以内,当最大速度为100 mm/s时,重复定位误差在1 mm以内,预测模型能满足位置滞后量测量要求。

关键词: 位置传感器, 辐照环境, 压力响应, 预测模型, 正交试验

Abstract: The electronic components were involved in the sensitive elements and conversion elements of the general pneumatic position sensors, which might not be applied to the irradiation environments. Aiming at the application problems of position sensors under irradiation environments, a scheme of new pneumatic position sensor was proposed to judge whether the measured part reached the preset position by detecting the numerical changes of the flow field in the corresponding position. The scheme had the problem of lagging pressure response, which led to the lagging phenomenon of the position feedback of the tested parts, so it was crucial to accurately estimate the position compensation of the sensors and improve the detection precision on the positions. The internal flow of the pneumatic position sensors was analyzed and the prediction model of the pressure response was established. By orthogonal tests, the sensitivity of each engineering variables to the coefficients in prediction model and response time was revealed and the coefficients were further fitted by simulation. The results show that the prediction model may meet the requirements of the lagging position when the maximum error of response time is within 0.01 s and the repeated positioning errors of the prediction model are less than 1 mm when the maximum velocity is as 100 mm/s.

Key words: position sensor, irradiation environment, pressure response, prediction model, orthogonal test

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