中国机械工程 ›› 2023, Vol. 34 ›› Issue (14): 1749-1755.DOI: 10.3969/j.issn.1004-132X.2023.14.012

• 智能制造技术 • 上一篇    下一篇

基于数据挖掘的注塑产品质量在线故障检测及预测

陈昱1;项薇1,2;龚川1   

  1. 1.宁波大学机械工程与力学学院,宁波,315211
    2.浙江省零件轧制成形技术研究重点实验室,宁波,315211
  • 出版日期:2023-07-25 发布日期:2023-07-31
  • 通讯作者: 项薇(通信作者),女,1971年生,教授。研究方向为人工智能在制造及服务系统管理中的应用。发表论文50余篇。E-mail:xiangwei@nbu.edu.cn。
  • 作者简介:陈昱 ,男,1999年生,硕士研究生。研究方向为制造系统工程。E-mail:15058023546@163.com。

Online Diagnostic Inspection and Prediction of Product Quality in Injection Molding Intelligent Factories Based on Data Mining

CHEN Yu1;XIANG Wei1,2;GONG Chuan1   

  1. 1.School of Mechanical Engineering and Mechanics,Ningbo University,Ningbo,Zhejiang,315211
    2.Zhejiang Provincial Key Laboratory of Part Rolling Technology,Ningbo,Zhejiang,315211
  • Online:2023-07-25 Published:2023-07-31

摘要: 注塑件的尺寸精度与注塑工艺参数、注塑过程中各阶段实时条件及实时工况的变化都有关联。开发了一个基于数据挖掘的工件质量诊断模型,利用模内温度、压力、位移等高频传感器采集到的实时数据构建了高维时序特征集,采用三段式特征选择法确定了关键特征子集,并将其用于训练基于LightGBM分类器的质量在线检测模型。基于卷积神经网络长短期记忆网络(CNN-LSTM)的时序模型预测了各特征的未来值,结合分类器完成了产品质量的事前预测。验证结果显示在线检测宏的平均召回率达到89.1%,事前预测宏的平均召回率为81.6%。

关键词: 产品质量, 关联规则挖掘, 时间序列预测模型, 机器学习 

Abstract: The dimensional accuracy of injection products was related to the injection processing parameters, and the real-time conditions of each stage in the injection processes and the changes of real-time working conditions. A workpiece quality diagnosis model was developed herein based on data mining. The real-time data collected by high-frequency sensors such as temperature, pressure, and displacement etc. in mold were used to construct the high-dimensional time series feature set. A three-stage feature selection method was used to determine the key feature subset, which was used to train the online quality detection model based on LightGBM classifier. The future values of each features were predicted based on the CNN-LSTM temporal prediction model, and the product quality was forecasted in advance with the classifier. The results show that the average recall rate of the macros is as 89.1%, and the average recall rate of the macros is as 81.6%.

Key words:  , product quality, association rule mining, time series forecasting model, machine learning

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