中国机械工程 ›› 2023, Vol. 34 ›› Issue (09): 1019-1034.DOI: 10.3969/j.issn.1004-132X.2023.09.002

• 机械基础工程 • 上一篇    下一篇

超硬磨粒可控排布砂轮研究进展

陈冰1;郭烨1;邓朝晖2   

  1. 1.湖南科技大学机电工程学院难加工材料高效精密加工湖南省重点实验室,湘潭,411201
    2.华侨大学制造工程研究院,厦门,361021
  • 出版日期:2023-05-10 发布日期:2023-05-29
  • 作者简介:陈冰,男,1986年生,副教授、博士研究生导师。研究方向为难加工材料的精密加工及其加工过程的在线监测技术。E-mail:chenbing@hnust.edu.cn。
  • 基金资助:
    国家自然科学基金(52175401)

Research Progresses of Super-hard Abrasive Grain Controllable Arrangement Grinding Wheels

CHEN Bing1;GUO Ye1DENG Zhaohui2   

  1. 1.Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material, School of Mechanical Engineering,Hunan University of Science and Technology,Xiangtan,Hunan,411201
    2.Institute of Manufacturing Engineering,Huaqiao University,Xiamen,Fujian,361021
  • Online:2023-05-10 Published:2023-05-29

摘要: 在磨削加工过程中,砂轮上磨粒的分布、排布方式影响着磨粒与工件材料的相互作用形式、磨削痕迹分布次序及材料去除特性等,进而决定着磨削表面形貌、亚表面质量、磨削力等。相对于磨粒随机分布的砂轮,通过合理调整有序化砂轮表面上磨粒的位置和分布方式,有助于使砂轮表面磨粒受力均匀、容屑空间大小合理,从而减小加工过程中的磨削力,降低磨削温度,提高磨具的寿命及磨削性能。目前,相比磨粒簇和结构化等有序砂轮,磨粒有序化砂轮的研究是发展较早、相关理论较多、相对成熟的研究方向。综述了超硬磨粒可控排布砂轮制备的研究现状,探讨了磨粒定向排布、叶序排布与其他排布超硬磨粒可控排布砂轮的理论及应用现状,展望了超硬磨粒可控排布砂轮未来的研究方向。

关键词: 磨粒可控, 定向排布, 磨粒叶序排布, 同心圆排布

Abstract: In the grinding processes, the distribution and arrangement of the abrasive grains on the grinding wheel affected the form of interaction between the abrasive grains and the workpiece materials, the order of grinding trace distribution and the material removal characteristics, which determined the grinding surfaces, sub-surface quality, grinding forces, et al. Compared with the grinding wheel with random distribution of abrasive grains, the ordered grinding wheel helped to reduce the grinding forces and grinding temperature during processing and improve the life and grinding performance of the grinding tools by reasonably adjusting the positions and distribution modes of abrasive grains on the grinding wheel surfaces, which helped the abrasive grains on the grinding wheel surfaces to have uniform forces and reasonable size of chip holding spaces. At present, the research on super-hard grain ordered grinding wheels was a relatively mature research direction with earlier development and more related theories than that on ordered grinding wheels such as abrasive clusters and structured grinding wheels. The research status of super-hard abrasive ordered arrangement wheel preparation was reviewed herein. Then, the theory and application status of super-hard abrasive wheel with directional arrangement, phyllotactic arrangement and other arrangement were discussed. Finally, the future research directions of super-hard abrasive grain controllable arrangement grinding wheels was discussed.

Key words: controllable grinding abrasive, directional arrangement, abrasive phyllotactic pattern arrangement, concentric circle arrangement

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