中国机械工程 ›› 2021, Vol. 32 ›› Issue (23): 2774-2784,2931.DOI: 10.3969/j.issn.1004-132X.2021.23.001
单忠德1;刘阳2;范聪泽1;汪俊1
出版日期:
2021-12-10
发布日期:
2021-12-23
作者简介:
单忠德,男,1970年生,研究员、博士研究生导师,中国工程院院士。研究方向为数字化机械装备与先进成形技术。E-mail:shanzd@nuaa.edu.cn。
基金资助:
SHAN Zhongde1;LIU Yang2;FAN Congze1;WANG Jun1
Online:
2021-12-10
Published:
2021-12-23
摘要: 从制造工艺和装备研制的角度总结了复合材料预制体成形技术发展历程,分析了复合材料预制体成形制造工艺的技术特点,列举了国内外复合材料预制体成形制造典型的工艺与装备现状以及存在的问题及差距,并分析展望了复合材料预制体成形技术的未来发展方向及趋势。发展高性能复合材料构件数字化精确成形制造技术及装备,能更好推动我国复合材料技术进步,并实现更加广泛的推广应用。
中图分类号:
单忠德, 刘阳, 范聪泽, 汪俊. 复合材料预制体成形制造工艺与装备研究[J]. 中国机械工程, 2021, 32(23): 2774-2784,2931.
SHAN Zhongde, LIU Yang, FAN Congze, WANG Jun. Research on Forming Manufacturing Technology and Equipment of Composite Preforms[J]. China Mechanical Engineering, 2021, 32(23): 2774-2784,2931.
[1]杜善义. 先进复合材料与航空航天[J]. 复合材料学报, 2007, 24(1):1-12. DU Shanyi. Advanced Composite Materials and Aerospace Engineering[J]. Acta Materiae Compositae Sinica, 2007, 24(1):1-12. [2]单忠德, 刘丰. 复合材料预制体数字化三维织造成形[M]. 北京:机械工业出版社, 2019:1-17. SHAN Zhongde, LIU Feng. Digital 3D Weaving of Composite Preform[M]. Beijing:China Machine Press, 2019:1-17. [3]马立敏, 张嘉振, 岳广全, 等. 复合材料在新一代大型民用飞机中的应用[J]. 复合材料学报, 2015, 32(2):317-322. MA Limin, ZHANG Jiazhen, YUE Guangquan, et al. Application of Composites in New Generation of Large Civil Aircraft[J]. Acta Materiae Compositae Sinica, 2015, 32(2):317-322. [4]单忠德, 战丽, 缪云良, 等. 复合材料构件数字化精确成形技术与装备[J]. 科技导报, 2020, 38(14):63-67. SHAN Zhongde, ZHAN Li, MIAO Yunliang, et al. Digital Precision Forming Technology and Equipment for Composite Materials[J]. Science & Technology Review, 2020, 38(14):63-67. [5]IVANOV D S, LOMOV S V. Modelling the Structure and Behaviour of 2D and 3D Woven Composites Used in Aerospace Applications[M]∥ IRVING P E, SOUTIS C. Polymer Composites in the Aerospace Industry. Cambridge:Woodhead Publishing, 2015:21-52. [6]单忠德, 范聪泽, 孙启利, 等. 纤维增强树脂基复合材料增材制造技术与装备研究[J]. 中国机械工程, 2020, 31(2):221-226. SHAN Zhongde, FAN Congze, SUN Qili, et al. Research on Additive Manufacturing Technology and Equipment for Fiber Reinforced Resin Composites[J]. China Mechanical Engineering, 2020, 31(2):221-226. [7]SUN Z, SHAN Z, SHAO T. A Comparative Study for the Thermal Conductivities of C/SiC Composites with Different Preform Architectures Fabricating by Flexible Oriented Woven Process[J]. International Journal of Heat and Mass Transfer, 2021, 170:120973. [8]SUN Z, SHAN Z, SHAO T, et al. A Multiscale Modeling for Predicting the Thermal Expansion Behaviors of 3D C/SiC Composites Considering Porosity and Fiber Volume Fraction[J]. Ceramics International, 2021, 47(6):7925-7936. [9]KHATKAR V, BEHERA B K, MANJUNATH R N. Textile Structural Composites for Automotive Leaf Spring Application[J]. Composites, Part B:Engineering, 2020, 182:107662. [10]汪星明, 邢誉峰. 三维编织复合材料研究进展[J]. 航空学报, 2010, 31(5):914-927. WANG Xingming, XING Yufeng. Developments in Research on 3D Braided Composites[J]. Acta Aeronautica et Astronautica Sinica, 2010, 31(5):914-927. [11]SHARMA R, RAVIKUMAR N L, DASGUPTA K, et al. Advanced Carbon-Carbon Composites:Processing Properties and Applications[M]∥ KAR K K. Composite Materials:Processing, Applications, Characterizations. Berlin:Springer Berlin Heidelberg, 2017:315-367. [12]KHOKAR N. 3D-Weaving:Theory and Practice[J]. The Journal of the Textile Institute, 2001, 92(2):193-207. [13]KYOSEV Y. Advances in Braiding Technology[M]. Cambridge:Woodhead Publishing, 2016:3-78. [14]王显峰, 高天成, 肖军. 复合材料缝合技术的研究进展[J]. 纺织学报, 2019, 40(12):169-177. WANG Xianfeng, GAO Tiancheng, XIAO Jun. Research Progress of Stitching Technology of Composite Materials[J]. Journal of Textile Research, 2019, 40(12):169-177. [15]SHAN Z, LIU F, DONG X, et al. Three-dimensional Weave-forming Method for Composites:US, 8600541[P]. 2013-12-03. [16]BEHERA B K, DASH B P. Mechanical Behavior of 3D Woven Composites[J]. Materials & Design, 2015, 67:261-271. [17]TAN P, TONG L, STEVEN G P, et al. Behavior of 3D Orthogonal Woven CFRP Composites. Part I. Experimental Investigation[J]. Composites, Part A:Applied Science and Manufacturing, 2000, 31(3):259-271. [18]CHEN X, TAYLOR L W, TSAI L J. An Overview on Fabrication of Three-dimensional Woven Textile Preforms for Composites[J]. Textile Research Journal, 2011, 81(9):932-944. [19]LIU Y, ZHU J, CHEN Z, et al. Mechanical Behavior of 2.5D(Shallow Bend-joint)and 3D Orthogonal Quartzf/Silica Composites by Silicasol-infiltration-sintering[J]. Materials Science and Engineering:A, 2012, 532:230-235. [20]MOURITZ A P, BANNISTER M K, FALZON P J, et al. Review of Applications for Advanced Three-dimensional Fibre Textile Composites[J]. Composites, Part A:Applied Science and Manufacturing, 1999, 30(12):1445-1461. [21]ANSAR M, WANG X, ZHOU C. Modeling Strategies of 3D Woven Composites:a Review[J]. Composite Structures, 2011, 93(8):1947-1963. [22]FUKUTA K, NAGATSUKA Y, TSUBURAYA S, et al. Three-dimensional Fabric, and Method and Loom Construction for the Production Thereof:US, 3834424[P]. 1974-09-10. [23]KHOKAR N, DOMEJI T. A Device for Producing Integrated Nonwoven Three Dimensional Fabric:SE, 509944[P]. 1998-01-29. [24]KHOKAR N, PETERSON E. An Experimental Uniaxial Noobing Device:Construction, Method of Operation, and Related Aspects[J]. Journal of the Textile Institute, 1999, 90(2):225-242. [25]WEINBERG A. Method of Shed Opening of Planar Warp for High Density Three Dimensional Weaving:US, 5449025[P]. 1995-09-12. [26]MOHAMED M H, ZHANG Z H. Method of Forming Variable Cross-sectional Shaped Three-dimensional Fabrics:US, 5085252[P]. 1992-02-04. [27]DEEMEY S. The New Generation of Carpet Weaving Machines Combines Flexibility and Productivity[M/OL]. [2021-10-11]. https:∥www. pdffiller. com/293907390-vdwkit02pdf-The-new-generation-of-carpet-weaving-machines-combines-2002. [28]Basalt. Today. Optima Develops the Next Generation Weaving Machines[EB/OL]. Moscow:Basalt. Today, 2019[2021-10-11]. https:∥basalt. today/2019/06/39389/. [29]POTLURI P, SHARIF T, JETAVAT D, et al. Bench-marking of 3D Preforming Strategies[C]∥17th International Conference on Composite Materials. Edinburgh, 2009:1-10. [30]Textile Excellence. Stubli To Display Two New Machines for Technical Textiles at Techtextil Germany[EB/OL]. Mumbai:Textile Excellence, 2017[2021-10-11]. https:∥www. textileexcellence. com/news/staubli-to-display-two-new-machines-for-technical-textiles-at-techtextil-germany/. [31]刘健, 黄故. 多剑杆织机三维织造研究[J]. 上海纺织科技, 2005, 33(2):8-10. LIU Jian, HUANG Gu. Research on the 3-D Weaving Technique on Multi-rapier Loom[J]. Shanghai Textile ence & Technology, 2005, 33(2):8-10. [32]杨建成. 碳纤维多层角联机织装备及技术[J]. 纺织机械, 2014(4):88-89. YANG Jiancheng. Carbon Fiber Multilayer Angle Interlock Weaving Equipment and Technology[J]. Textile Machinery, 2014(4):88-89. [33]POTLURI P. Braiding[M]∥ NICOLAIS L, LEE S M. Wiley Encyclopedia of Composites. New York:Wiley, 2012:138-152. [34]BILISKIK K. Three-dimensional Braiding for Composites:a Review[J]. Textile Research Journal, 2013, 83(13):1414-1436. [35]TOLOSANA N, LOMOV S V, MIRAVETE A. Development of a Geometrical Model for a 3D Braiding Unit Cell Based on Braiding Machine Emulation[C]∥ Finite Element Modelling of Textiles and Textile Composites. St-Petersburg, 2007:26-28. [36]BYUN J H, CHOU T W. Process-microstructure Relationships of 2-Step and 4-Step Braided Composites[J]. Composites Science and Technology, 1996, 56(3):235-251. [37]POTLURI P, RAWAL A, RIVALDI M, et al. Geometrical Modelling and Control of a Triaxial Braiding Machine for Producing 3D Preforms[J]. Composites, Part A:Applied Science and Manufacturing, 2003, 34(6):481-492. [38]BYUN J H, WHITNEY T J, DU G W, et al. Analytical Characterization of Two-step Braided Composites[J]. Journal of Composite Materials, 1991, 25(12):1599-1618. [39]SONTAG T, YANG H, GRIES T, et al. Recent Advances in 3D Braiding Technology[M]∥ CHEN X. Advances in 3D Textiles. Cambridge:Woodhead Publishing, 2015:153-181. [40]PAZMINO J, CARVELLI V, LOMOV S V, et al. Mechanical Properties of a 3D Braided Carbon/Epoxy Composite[C]∥ Proceedings of the 20th AIMETA Congress of Theoretical and Applied Mechanics. Bologna, 2011:LIRIAS1771110. [41]EMONTS C, GRIGAT N, MERKORD F, et al. Innovation in 3D Braiding Technology and Its Applications[J]. Textiles, 2021, 1(2):185-205. [42]SALTMARSH A. Thinking Big with a Large-scale Robotic Braider[EB/OL]. Paris:Direct Industry e-Magazine, 2019[2021-10-11]. https:∥emag. directindustry. com/thinking-big-with-a-large-scale-robotic-braider/. [43]陈利, 赵世博, 王心淼. 三维纺织增强材料及其在航空航天领域的应用[J]. 纺织导报, 2018(增刊1):82-89. CHEN Li, ZHAO Shibo, WANG Xinmiao. Development and Application of 3D Textile Reinforcements in the Aerospace Field[J]. China Textile Leader, 2018(S1):82-89. [44]李静. 三维编织机的研究现状与发展趋势[J]. 纺织科学研究, 2020(2):78-80 LI Jing. Research Status and Development Trend of 3D Braiding Machine[J]. Textile Science Research, 2020(2):78-80. [45]VELICKI A, THRASH P. Advanced Structural Concept Development Using Stitched Composites[C]∥49th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference. Chicago, 2008:2329. [46]VELMURUGAN R, SOLAIMURUGAN S. Improvements in Mode I Interlaminar Fracture Toughness and In-plane Mechanical Properties of Stitched Glass/polyester Composites[J]. Composites Science and Technology, 2007, 67(1):61-69. [47]焦亚男, 李晓久, 董孚允. 三维缝合复合材料性能研究[J]. 纺织学报, 2002, 23(2):16-18. JIAO Yanan, LI Xiaojiu, DONG Fuyun. Investigation on 3D Stitched Composites Behavior[J]. Journal of Textile Research, 2002, 23(2):16-18. [48]WITTIG J. Recent Development in the Robotic Stitching Technology for Textile Structural Composites[C]∥ International SAMPE Technical Conference. Seattle, 2001:540-550. [49]PLAIN K P, TONG L. An Experimental Study on Mode Ⅰ and Ⅱ Fracture Toughness of Laminates Stitched with a One-sided Stitching Technique[J]. Composites, Part A:Applied Science and Manufacturing, 2011, 42(2):203-210. [50]BRANDT J, GESSLER A, FILSINGER J. New Approaches in Textile and Impregnation Technologies for the Cost Effective Manufacturing of CFRP Aerospace Components[C]∥ Proceedings of 23rd International Congress of Aeronautical Sciences(ICAS 2002). Toronto, 2002:1-9. [51]KARAL M. AST Composite Wing Program:Executive Summary, NASA/CR-2001-210650[R]. Hampton:NASA Langley Research Center, 2001. [52]SCHWINN T, KRIEG O D, MENGES A. Robotic Sewing:a Textile Approach towards the Computational Design and Fabrication of Lightweight Timber Shells[C]∥ ACADIA 2016. Ann Arbor, 2016:224-233. [53]KEILMANN R, CHEN Y. Basic 3D-robot Sewing Unit KL 500[EB/OL]. Lorsch, Germany, KSL Keilmann Sondermaschinenbau GmbH, 2016[2021-10-11]. http:∥www. ksl-lorsch. de/en/products/produktgruppen/robot-sewing-unit/basic-3d-robot-sewing-unit-kl-500/. [54]KORDI M T, MBAREK T, HSING M, et al. Systematical Development of a One-sided Sewing Machine for Robot-supported 3D-sewing by Automated Manufacture of Fibre Reinforced Composite Structures[R]. Aachen:RWTH Aachen University, 2007. [55]MBAREK T, KORDI M, HSING M, et al. Robot-supported One-sided Stitching Technique for Fibre Reinforced Composite Materials[C]∥ CIFMA01 IFCAM01, 1st International Francophone Congress for Advanced Mechanics. Aleppo, 2006:2-4. [56]胡培利, 单忠德, 刘云志, 等. 复合材料构件预制体压实致密工艺研究[J]. 机械工程学报, 2019, 55(9):191-197. HU Peili, SHAN Zhongde, LIU Yunzhi, et al. Compaction and Densification Process of Compo-site Component Preforms[J]. Journal of Mechanical Engineering, 2019, 55(9):191-197. [57]SHAN Z, LIU F, LI L, et al. Three-dimensional Weave-forming Equipment for Composites:US, 8655475[P]. 2014-02-18. [58]SUN Z, SHAN Z, SHAO T, et al. Numerical Analysis of Out-of-plane Thermal Conductivity of C/C Composites by Flexible Oriented 3D Weaving Process Considering Voids and Fiber Volume Fractions[J]. Journal of Materials Research, 2020, 35(14):1888-1897. [59]LI S, SHAN Z, DU D, et al. Digital Placement System of a Lateral Tensioning Rod during the Formation of Flexible-oriented Three-dimensional Composite Preforms[J]. Journal of Manufacturing Systems, 2021, 60:752-761. [60]KANG H, SHAN Z, YONG Z, et al. Progressive Damage Analysis and Strength Properties of Fiber-bar Composites Reinforced by Three-dimensional Weaving under Uniaxial Tension[J]. Composite Structures, 2016, 141:264-281. [61]刘云志, 单忠德, 战丽, 等. 柔性导向三维正交结构复合材料预制体建模研究[J]. 工程塑料应用, 2016, 44(6):63-66. LIU Yunzhi, SHAN Zhongde, ZHAN Li, et al. Research on Modeling of 3D Orthogonal Flexible Weavon Composite Preform[J]. Engineering Plastics Application, 2016, 44(6):63-66. |
[1] | 赵聪, 肖军, 周来水, 安鲁陵. 铺丝成形复合材料格栅筋条的纤维形态与弯曲性能评价[J]. 中国机械工程, 2021, 32(23): 2823-2831. |
[2] | 张横, 丁晓红, 沈磊, 徐世鹏. 考虑连接性的三明治阻尼复合结构拓扑优化设计[J]. 中国机械工程, 2021, 32(20): 2403-2410. |
[3] | 赵巧莉, 侯玉亮, 刘泽仪, 李成. 碳纤维平纹机织复合材料低速冲击及冲击后压缩性能多尺度分析[J]. 中国机械工程, 2021, 32(14): 1732-1742. |
[4] | 董晓星, 鲁聪达, 金明生, 文东辉, 计时鸣, 王礼明, , 朱栋杰, . 梯度功能研抛盘力学模型与材料均匀去除试验[J]. 中国机械工程, 2021, 32(13): 1600-1607. |
[5] | 汪建新, 吴耀文, 张广义, 潮阳, 张文武, . 碳纤维增强复合材料水导激光切割试验研究[J]. 中国机械工程, 2021, 32(13): 1608-1616. |
[6] | 许章菁, 刘志平, 杜勇, 吴昊. 超声弱冲击能量导向激励装置设计与红外热像检测#br#[J]. 中国机械工程, 2021, 32(12): 1387-1394. |
[7] | 范依航, 战纯勇, 郝兆朋. SiCp/2024Al复合材料高应变率热变形行为的新本构模型#br#[J]. 中国机械工程, 2021, 32(11): 1346-1353. |
[8] | 陈哲, 刘丰, 吴晓川, 杜悟迪. 复合材料预制体多针多向协同织造路径生成方法研究[J]. 中国机械工程, 2021, 32(10): 1151-1156. |
[9] | 乔巍1;姚卫星1,2. 剪滞效应对复合材料固化变形影响的数值分析[J]. 中国机械工程, 2021, 32(05): 611-616,623. |
[10] | 夏小松;郑艳萍. 基于Lamb波时间反转法的复合材料损伤检测[J]. 中国机械工程, 2021, 32(01): 26-31,53. |
[11] | 闫东东;单忠德;战丽;范聪泽;孙启利. 3D打印复合材料开孔板力学性能影响规律[J]. 中国机械工程, 2020, 31(10): 1240-1245. |
[12] | 范聪泽1, 2;单忠德1;邹贵生2;战丽1;刘晓军1. 3D打印连续纤维复合材料丝材的成形规律[J]. 中国机械工程, 2020, 31(09): 1089-1097. |
[13] | 焦浩文1;陈冰1;罗良1;李锦棒2,3. 纳秒激光加工2.5维Cf/SiC复合材料的烧蚀孔洞特征[J]. 中国机械工程, 2020, 31(08): 983-990. |
[14] | 王泽刚;王福吉;卢晓红;赵猛;樊俊峰. 考虑左旋切削刃切削连续性的碳纤维增强树脂基复合材料铣削研究[J]. 中国机械工程, 2020, 31(08): 991-996. |
[15] | 张立峰;王盛;李战;张金;甄婷婷;王映. 纤维方向对单向C/SiC复合材料磨削加工性能的影响[J]. 中国机械工程, 2020, 31(03): 373-377. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||