基于自混合干涉的齿轮箱故障诊断技术

摘要/Abstract

摘要：

将激光自混合干涉（SMI）技术用于齿轮箱的故障检测，设计出一种新的齿轮箱故障检测传感器。采用QL65D5SA型半导体激光自混合传感器、冯哈勃2342l012CR空心杯减速电机自带的行星齿轮箱，搭建了行星齿轮箱故障SMI检测系统，并对行星轮Z1做断齿故障实验。通过对时域波形的分析，可以找到额定转频下的12个冲击点；通过对齿轮箱故障信号傅里叶频谱的分析，发现故障齿轮的啮合频率周围出现与故障齿轮特征频率和行星架转频呈整数倍关系的边带，且啮合频率处的波形幅值明显增大，这些都与齿轮副的理论振动模型相符合。

关键词: 自混合干涉, 故障检测, 传感器, 齿轮箱, 冲击点, 傅里叶频谱, 边带

Abstract:

Through the applications of laser SMI in the detection of gearbox, a new fault detection sensor for gearbox was proposed herein. A planetary gearbox fault SMI detection system was built by semiconductor laser self-mixing sensor QL65D5SA and planetary gearbox of hollow cup motor Faulhaber 2342l012CR. And the system was applied to do the wheel breaking tooth fault experiments for the planet Z1. Through the analyses of the time-domain waveform, 12 shock points were found at the rated frequency. Through the analyses of the Fourier spectrum of gearbox fault signals, it can be found that there are sidebands around the meshing frequency of the fault gear, which is an integer multiple of the characteristic frequency of the fault gear and the planetary frame transfer frequency. Amplitude of the wave at the meshing frequency is obviously increased, which is in accordance with the theoretical vibration model of gear pair.

Key words: self-mixing interference(SMI), fault detection, sensor, gearbox, shock point, Fourier spectrum, sideband

中图分类号:

TH132.41

姜春雷, 韩加明. 基于自混合干涉的齿轮箱故障诊断技术[J]. 中国机械工程, 2015, 26(19): 2619-2624.

Jiang Chunlei, Han Jiaming. Gearbox Fault Diagnosis Technology Based on Mixed Interference[J]. China Mechanical Engineering, 2015, 26(19): 2619-2624.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: https://www.cmemo.org.cn/CN/

https://www.cmemo.org.cn/CN/Y2015/V26/I19/2619

参考文献

[1]雷亚国，何正嘉，林京,等. 行星齿轮箱故障诊断技术的研究进展[J].机械工程学报, 2011,47(19):59-67.
Lei Yaguo, He Zhengjia, Lin Jing, et al. Research Advances of Fault Diagnosis Technique for Planetary Gearboxes[J]. Journal of Mechanical Engineering, 2011, 47(19): 59-67.
[2]赵玉龙，刘岩，孙禄，等.孔缝双桥结构高性能压阻式加速度传感器[J].机械工程学报，2013，49(6): 198-204.
Zhao Yulong, Liu Yan, Sun Lu, et al. Double Slot Structure and High Performance Piezoresistive Acceleration Sensor[J]. Journal of Mechanical Engineering, 2013, 49(6): 198-204.
[3]董高庆.压电加速度计的原理、结构及其使用[J].测试技术学报，1997,11(4):52-62.
Dong Gaoqing. The Piezoelectric Accelerometer's Principle, Structure and Its Use[J]. Journal of Test and Measurement Techol., 1997,11(4): 52-62.
[4]黄贞.基于半导体激光自混合干涉的振动测量研究与应用[D].哈尔滨：哈尔滨工业大学，2014.
[5]Bes C，Plantier G，Bosch T. Displacement Measurements Using a Self-mixing Laser Diode under Moderate Feedback[J]. IEEE Trans. Instrum. Meas.，2006，55(4)：1101-1105.
[6]Scalise L，Yu Yanguang，Giuliani G，et al. Self-mixing Laser Diode Velocimetry：Application to Vibration and Velocity Measurement[J]. IEEE Trans. Instrum. Meas.，2004，53(1)：223-232.
[7]Giuliani G，Norgia M，Donati S，et al. Laser Diode Selfmixing Technique for Sensing Applications[J]. Opt. A: Pure Appl. Opt., 2002，4(6)：283-294.
[8]Donati S，Giuliani G，Merlo S. Laser Diode Feedback Interferometer for Measurement of Displacements without Ambiguity[J]. IEEE Journal of Quantum Electronics，1995，31(1):113-119.
[9]Wang M. Fourier Transform Method for Self-mixing Interference Signal Analysis[J]. Optics & Laser Technology，2001，33(6)：409-416.
[10]Plantier G，Bes C，Bosch T. Behavioral Model of a Self-Mixing Laser Diode Sensor[J]. IEEE Journal of Quantum Electronics，2005，41(9)：1157-1167.
[11]郭冬梅.相位调制型激光自混合干涉测量微纳米技术的研究[D]. 南京：南京师范大学，2007.
[12]毕果，陈进. 基于谱相关的齿轮振动监测技术研究[J]. 振动与冲击，2009，28(7)：17-21.
Bi Guo, Chen Jin. Research of Vibration Monitoring Technology for Gear Based on the Spectral Correlation[J].Journal of Vibration and Shock, 2009, 28(7): 17-21.
[13]冯志鹏，褚福磊. 行星齿轮箱齿轮分布式故障振动频谱特征[J]. 中国电机工程学报，2013，33(2)：118-125.
Feng Zhipeng, Chu Fulei. Vibration Spectral Characteristics of Distributed Gear Fault of Planetary Gearboxes[J]. Proceedings of the CSEE,2013,33(2):118-125.
[14]冯志鹏，褚福磊. 行星齿轮箱故障诊断的频率解调分析方法[J]. 中国电机工程学报，2013，33(11):112-117.
Feng Zhipeng,Chu Fulei. Frequency Demodulation Analysis Method for Fault Diagnosis of Planetary Gearboxes[J]. Proceedings of the CSEE, 2013, 33(11): 112-117.
[15]冯志鹏，褚福磊.行星齿轮箱齿轮局部故障振动频谱特性[J]. 中国电机工程学报，2013，33(5): 119-127.
Feng Zhipeng, Zhao Leilei, Chu Fulei. Vibration Spectral Characteristics of Localized Gear Fault of Planetary Gearboxes[J]. Proceedings of the CSEE, 2013, 33(5): 119-127.
[16]Feng Z P，Zuo M J. Vibration Signal Models for Fault Diagnosis of Planetary Gearboxes[J]. Journal of Sound and Vibration，2012，331(22)：4919-4939.