中国机械工程 ›› 2025, Vol. 36 ›› Issue (03): 391-397.DOI: 10.3969/j.issn.1004-132X.2025.03.002

• 机械基础工程 • 上一篇    下一篇

钎焊金刚石铣磨头加工Cf/SiC复合材料微孔的试验研究

洪猛杰;陈卓;周嘉怡;王海旭;王建宇;黄国钦*   

  1. 华侨大学制造工程研究院,厦门,361021

  • 出版日期:2025-03-25 发布日期:2025-04-16
  • 作者简介:洪猛杰,男,2000年生,硕士研究生。研究方向为智能制造与精密加工。
  • 基金资助:
    国家自然科学基金(51975221)

Experimental Study of Machining Micro Holes in Cf/SiC Composite Materials Using Brazed Diamond Milling Head

HONG Mengjie;CHEN Zhuo;ZHOU Jiayi;WANG Haixu;WANG Jianyu;HUANG Guoqin*   

  1. Institute of Mechanical Engineering,Huaqiao University,Xiamen,Fujian,361021
  • Online:2025-03-25 Published:2025-04-16

摘要: Cf/SiC陶瓷基复合材料是一种集各向异性和非均质结构为一体的典型高硬脆性难加工材料,对其进行孔径小于5 mm的微孔加工难度大,一直都是业界研究热点。采用三种小直径金刚石铣磨头进行制孔加工试验,研究铣磨头制备的方法和末端几何形状对钻进力、使用寿命、微孔缺陷及工具表面质量的影响。结果表明,取芯钎焊铣磨头所制微孔缺陷最少且使用寿命为平底电镀铣磨头的3.6倍、平底钎焊铣磨头的2倍;取芯钎焊铣磨头具有端面取芯结构,可有效减小钻进力,在工具使用寿命和工件加工表面质量上与另两种铣磨头相较也有明显提升。

关键词: Cf/SiC陶瓷基复合材料, 各向异性, 微孔加工, 以磨代铣, 金刚石铣磨头

Abstract: Cf/SiC ceramic matrix composites were typical high hardness and brittleness ones difficult to machine that combined anisotropy and heterogeneous structures. It was difficult to machine micro holes with a pore size of less than 5 mm, and always was a hot research topic in the industry. Three types of small diameter diamond milling heads was used for hole machining experiments, the preparation method of milling heads and the influences of end geometry on drilling forces, service life, micro hole defects, and tool surface quality were studied. The results show that the micro hole defects produced by the core brazing milling head are the least and the service life is 3.6 times that of the flat bottomed electroplating milling head and 2 times that of the flat bottomed brazing milling head,the core taking brazing milling head has an end face core taking structure, which may reduce drilling force and significantly improve the service life of the tool and the surface quality of the machined workpieces effectively.

Key words: Cf/SiC ceramic matrix composite, anisotropy, micro hole machining, replacing milling with grinding, diamond milling head

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