刀具表面微织构与微量润滑协同技术研究进展

doi:10.3969/j.issn.1004-132X.2026.04.013

摘要/Abstract

摘要：

回顾了近年来微量润滑（MQL）与微织构刀具技术在难加工金属材料（DMMs）切削加工中的研究进展，重点分析了两者的协同机理及其对DMMs切削加工性能的影响。相较于干切削，微织构+MQL协同作用可使平均切削力减小25%~48.3%，切削温度下降20%~50%，表面粗糙度减小15%~40%，刀具寿命延长1.5~2.4倍。总结了现有研究在以下方面尚待加强：一是协同机制的定量理论模型；二是针对不同材料的适应性分析；三是工业化条件下长期稳定性的实验验证。未来的研究应集中于构建基于热力学和摩擦学行为的定量协同模型，特别是在钛基合金和铝基合金等高强度、高温材料加工中的应用优化，并通过实际工况下的长期效能评估来验证其工业应用价值。

关键词: 难加工金属材料, 微量润滑, 微织构刀具, 协同机制, 切削性能

Abstract:

This paper systematically reviewed the research progresses of MQL and micro-textured tool technology in DMMs cutting in recent years， and focused on analyzing the synergistic mechanism and the influences on DMMs cutting performance. Compared with dry cutting， the synergistic effects of micro-textured+MQL may reduce the average cutting force by 25% to 48.3%， reduce the cutting temperature by 20% to 50%， improve the surface roughness by 15% to 40%， and extend the tool life by 1.5 to 2.4 times. The existing research is yet to be strengthened in the following aspects： first， quantitative theoretical model of synergistic mechanism； second， adaptability analysis for different materials； and third， experimental verification of long-term stability under industrialized conditions. Future research should focus on the construction of quantitative synergistic models based on thermodynamic and tribological behaviors， especially the optimization of the applications in the machining of high-strength and high-temperature materials such as titanium-based alloys and aluminum-based alloys， and the verification of the industrial application value through the evaluation of the long-term performance under actual working conditions.

Key words: difficult-to-machine metallic material（DMM）, minimum quantity lubrication（MQL）, micro-textured tool, synergistic mechanism, cutting performance

中图分类号:

TG506

牛秋林, 朱陈一, 吴炳辉, 张晟逢, 郭涛, 高菁忆. 刀具表面微织构与微量润滑协同技术研究进展[J]. 中国机械工程, 2026, 37(4): 885-899.

NIU Qiulin, ZHU Chenyi, WU Binghui, ZHANG Shengfeng, GUO Tao, GAO Jingyi. Research Progresses on Synergistic Technology of Micro-textured and Minimum Quantity Lubrication on Tool Surfaces[J]. China Mechanical Engineering, 2026, 37(4): 885-899.

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链接本文: https://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2026.04.013

https://www.cmemo.org.cn/CN/Y2026/V37/I4/885

图/表 21

图1 DMMs的性能特点

Fig.1 Performance characteristics of DMMs

表1 DMMs与传统材料性能对照表

Tab. 1 Comparison of the properties of DMMs and conventional materials

材料	密度/ （g·cm $- 3$ ）	比强度/ （MPa·cm³·g $- 1$ ）	比模量/ （GPa·cm³·g $- 1$ ）	热膨胀系数/（10 $- 6$ ·K $- 1$ ）
铝基复材	2.6~2.9	100~270	25~40	7~15
镁基复材	1.8~2.0	130~280	20~30	8~20
钛基复材	3.8~4.2	150~300	25~35	6~10
钢基复材	6.5~7.8	50~110	25~30	10~14
镍基复材	8.2~9.2	65~183	20~27	10~16
铝合金	2.6~2.9	30 ~ 230	24 ~30	22~24
镁合金	1.7~1.9	60 ~200	20~ 26	25~28
钛合金	4.4~4.45	198~215	24~26	8.6~9.5
结构钢	7.8~7.9	32~102	25~27	11~14
铸铁	6.6~7.4	15~140	15~34	10~12

表1 DMMs与传统材料性能对照表

Tab. 1 Comparison of the properties of DMMs and conventional materials

材料	密度/ （g·cm $- 3$ ）	比强度/ （MPa·cm³·g $- 1$ ）	比模量/ （GPa·cm³·g $- 1$ ）	热膨胀系数/（10 $- 6$ ·K $- 1$ ）
铝基复材	2.6~2.9	100~270	25~40	7~15
镁基复材	1.8~2.0	130~280	20~30	8~20
钛基复材	3.8~4.2	150~300	25~35	6~10
钢基复材	6.5~7.8	50~110	25~30	10~14
镍基复材	8.2~9.2	65~183	20~27	10~16
铝合金	2.6~2.9	30 ~ 230	24 ~30	22~24
镁合金	1.7~1.9	60 ~200	20~ 26	25~28
钛合金	4.4~4.45	198~215	24~26	8.6~9.5
结构钢	7.8~7.9	32~102	25~27	11~14
铸铁	6.6~7.4	15~140	15~34	10~12

图2 4类典型微织构类型

Fig.2 Four types of typical micro-textured types

图3 微织构加工方法

Fig.3 Micro-textured processing methods

表2 典型微织构的最佳织构参数

Tab.2 Optimal weaving parameters for typical micro-textured

织构形状	最佳槽宽参数
沟槽^［42］	典型沟槽宽度40~100 $μ m$ ，沟槽深度通常5~20 $μ m$ ，沟槽间距一般与刀具刃带宽度相匹配
鲨鱼皮^［3］	最优尺度多在30~60 $μ m$ ，形貌深度约5~15 $μ m$ ，鳞片间距通常不大于纹理单元1/2
凹坑^［43］	凹坑直径常见范围50~200 $μ m$ ，凹坑深度5~30 $μ m$ ，典型阵列间距与凹坑直径相当或略大
孔洞^［43］	孔洞直径常见范围50~150 $μ m$ ，孔洞深度不超过刀具基体厚度的10%，排布间距通常与孔径相当至2倍孔径

表2 典型微织构的最佳织构参数

Tab.2 Optimal weaving parameters for typical micro-textured

织构形状	最佳槽宽参数
沟槽^［42］	典型沟槽宽度40~100 $μ m$ ，沟槽深度通常5~20 $μ m$ ，沟槽间距一般与刀具刃带宽度相匹配
鲨鱼皮^［3］	最优尺度多在30~60 $μ m$ ，形貌深度约5~15 $μ m$ ，鳞片间距通常不大于纹理单元1/2
凹坑^［43］	凹坑直径常见范围50~200 $μ m$ ，凹坑深度5~30 $μ m$ ，典型阵列间距与凹坑直径相当或略大
孔洞^［43］	孔洞直径常见范围50~150 $μ m$ ，孔洞深度不超过刀具基体厚度的10%，排布间距通常与孔径相当至2倍孔径

图4 MQL润滑示意图［47］

Fig.4 Schematic diagram of MQL lubrication［47］

图5 不同条件下切削机制示意图［49］

Fig.5 Schematic illustration of the cutting mechanism under different conditions［49］

表3 MQL与微织构刀具优势对照表

Tab.3 Comparison of the advantages of MQL and micro-textured tools

［46］、

［48-51］

切削温度一般下降20%~40%，切削力下降15%~35%

刀具寿命可延长30%~60%，刀具磨损减小达40%

［32］、［34］、［38］、

［40-41］、［52］

温度降低10%~30%，切削力下降10%~30%

刀具寿命延长30%~70%，刀具磨损减小25%~40%

温度一般降低20%~50%，切削力降低25%~48.3%

刀具寿命延长1.5~2.4倍，磨损量减小30%~60%

表面粗糙度降低15%~60%

MQL减少冷却液，微织构进一步减少润滑剂使用

结合后扩大加工范围，尤其是难加工材料

图6 MQL下润滑机理［73］

Fig.6 Lubrication mechanism under MQL［73］

图7 MQL与微织构刀具协同作用润滑机理［72］

Fig.7 Lubrication mechanism of synergistic action of MQL and micro-textured tools［72］

图8 微织构刀具切削过程中刀-屑接触示意图［76］

Fig.8 Schematic diagram of knife-chip contact during cutting process of micro-textured tools［76］

图9 MQL条件下无织构与有织构等效应力云图［72］

Fig.9 Cloud view of the stresses of weave-free and weave-equivalent structures under MQL conditions［72］

图10 MQL下不同刀具切削力的变化［7］

Fig.10 Variation of cutting force of different tools under MQL［7］

图11 热分配比离散化示意图［79］

Fig.11 Schematic diagram of heat distribution ratio discretization［79］

图12 不同条件下切削温度［82］

Fig.12 Cutting temperature at different conditions［82］

图13 接触区域受力示意图［90］

Fig.13 Schematic representation of forces in the contact area［90］

图14 不同切削条件下产生的切屑对比［91］

Fig.14 Comparison of chips produced at different conditions ［91］

图15 在不同条件下刀具磨损［72］

Fig.15 Tool wear under different conditions［72］

图16 刀具磨损机理图［97］

Fig.16 Diagram of tool wear mechanism［97］

图17 不同条件下刀具后刀面磨损面积［82］

Fig.17 Wear area in front of the knife under different conditions［82］

图18 使用织构和非织构刀片车削时后刀面磨损过程［100］

Fig.18 Flank wear process when turning with textured and non-textured inserts［100］

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