玻纤质量分数对长玻纤增强聚丙烯水驱动弹头辅助共注塑管件的影响

doi:10.3969/j.issn.1004-132X.2025.06.020

摘要/Abstract

摘要： 为研究玻纤质量分数对以长玻纤增强聚丙烯为外层材料、纯聚丙烯为内层材料的水驱动弹头辅助共注塑成形(W-PACIM)管件的影响，采用试验方法分析了玻纤质量分数对管件残余壁厚、玻纤取向分布规律及管件耐压性能的影响规律及影响机理，结果表明：随着玻纤质量分数的增大，管件总残余壁厚先减小后增大；管件外层根据玻纤取向的分布特点可分为近模壁层、中间层和近界面层，且玻纤沿熔体流动方向的取向由外而内逐层升高，随着玻纤质量分数的增大，外层玻纤分布均匀性降低；管件的耐压性能先增后减，玻纤质量分数为20%时，管件耐压性能最好。

关键词: 玻纤质量分数, 水驱动弹头辅助共注塑成形, 残余壁厚, 玻纤取向, 耐压性能

Abstract: To study the effects of glass fiber mass fraction on W-PACIM pipes with long glass fiber reinforced polypropylene as the outer material and pure polypropylene as the inner material, the influences of glass fiber mass fraction on the residual wall thickness, the orientation distribution of glass fibers and the pressure resistance of the pipes were analyzed by experimental methods. The results show that with the increases of glass fiber mass fraction, the total residual wall thickness of the pipes decreases first and then increases. The outer layer of the pipes may be divided into near the mold wall layer, the middle layer and the near interface layer according to the distribution characteristics of the glass fiber orientations, the orientation of the glass fiber along the melt flow direction increases gradually from the outside to the inside, the uniformity of the distribution of the outer glass fiber decreases with the increase of glass fiber mass fraction. The pressure resistance of pipes increases first and then decreases, when the glass fiber mass fraction is 20%, the pressure resistance of pipes is the best.

Key words: glass fiber mass fraction, water-powered projectile assisted co-injection molding(W-PACIM), residual wall thickness, glass fiber orientation, pressure resistance

中图分类号:

TQ320.66

廖钱生1, 3, 柳和生2, 匡唐清2, 刘家豪2, 张伟2. 玻纤质量分数对长玻纤增强聚丙烯水驱动弹头辅助共注塑管件的影响[J]. 中国机械工程, 2025, 36(06): 1329-1337.

LIAO Qiansheng1, 3, LIU Hesheng2, KUANG Tangqing2, LIU Jiahao2, ZHANG Wei2. Effects of Glass Fiber Mass Fraction on W-PACIM Pipes of Long Glass Fiber Reinforced Polypropylene[J]. China Mechanical Engineering, 2025, 36(06): 1329-1337.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: https://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2025.06.020

https://www.cmemo.org.cn/CN/Y2025/V36/I06/1329

参考文献

［1］许升,章建忠,樊家澍,等. 玻纤形态对PP/GF复合材料的性能影响与优化［J］. 工程塑料应用, 2023, 51(11):51-55.
XU Sheng, ZHANG Jianzhong, FAN Jiashu, et al. Influence and Optimization of Glass Fiber Morphology on Properties of PP/GF Composites［J］. Engineering Plastics Application, 2023, 51(11):51-55.
［2］陈涛,匡莉,戴婷,等. 长玻纤增强PP材料机械可靠性的各向异性行为研究［J］. 塑料工业, 2022, 50(2):107-111.
CHEN Tao, KUANG Li, DAI Ting, et al. Study on Anisotropic Behavior of Mechanical Reliability of Long Glass Fiber Reinforced Polypropylene［J］. China Plastics Industry, 2022, 50(2):107-111.
［3］张中伟,何书珩. 长玻纤增强PP材料界面行为对其力学性能的影响［J］. 工程塑料应用, 2022, 50(8):114-118.
ZHANG Zhongwei, HE Shuheng. Effect of Interfacial Behavior on Properties of Long Glass Fiber Reinforced PP［J］. Engineering Plastics Application, 2022, 50(8):114-118.
［4］匡唐清,张庆伟,柳和生,等. 水驱动弹头辅助共注塑工艺相间穿透机理的数值模拟［J］. 高分子材料科学与工程, 2023, 39(4):146-153.
KUANG Tangqing, ZHANG Qingwei, LIU Hesheng, et al. Numerical Simulation of Interphase Penetration Mechanism of Water-projectile Assisted Co-injection Molding Process［J］. Polymer Materials Science & Engineering, 2023, 39(4):146-153.
［5］胡礼彬. 水驱动弹头辅助共注塑工艺相间穿透的数值模拟研究［D］. 南昌：华东交通大学, 2022
HU Libin. Numerical Simulation of Interphase Penetration in Water Powered Projectile Assisted Co-injection Molding Process［D］.Nanchang： East China Jiaotong University,2022.
［6］PARK S Y, SONG Y S. Fabrication and Analysis of Long Fiber Reinforced Polypropylene Prepared via Injection Molding［J］. Macromolecular Research, 2020, 28:1-2.
［7］陈生超,杨永良,陈金涛,等. 纤维含量对长玻纤增强聚丙烯注塑制品性能影响［J］. 工程塑料应用, 2013, 41(12):44-48.
CHEN Shengchao, YANG Yongliang, CHEN Jintao, et al. Effects of Fiber Content on Properties of Long Glass Fiber Reinforced PP Injection Molded Parts［J］. Engineering Plastics Application, 2013, 41(12):44-48.
［8］HAMLAOUI O, KLINKOVA O, ELLEUCH R, et al. Effect of the Glass Fiber Content of a Polybutylene Terephthalate Reinforced Composite Structure on Physical and Mechanical Characteristics［J］. Polymers, 2021, 14:17.
［9］PATCHARAPHUN S. Influence of Processing Parameters and Glass-fiber Content on Material Distribution in Sandwich Injection Molding［J］:Journal of Research in Engineering and Technology,2005,2(3)：262-275.
［10］PATCHARAPHUN S, GNTER M. Properties Enhancement of Short-glass-fiber Reinforced Thermoplastics by Sandwich Injection Molding Technique［J］:Polymer Composites,2005,26(6):823-831.
［11］匡唐清,冯强,徐盼,等. 玻纤含量对短玻纤增强聚丙烯复合材料水辅注塑制品壁厚与微观形态的影响［J］. 高分子材料科学与工程, 2020, 36(2):105-111.
KUANG Tangqing, FENG Qiang, XU Pan, et al. Influence of Glass Fiber Content on the Residual Wall Thickness and Microscopic Morphology of Water-assisted Injection Molding Pipes of Short-glass-fiber Reinforced Polypropylene Composites［J］, Polymer Materials Science & Engineering, 2020, 36(2):105-111.
［12］江青松,柳和生. 长纤维增强聚合物注塑件翘曲变形数值模拟［J］. 高分子材料科学与工程, 2021, 37(10):126-131.
JIANG Qingsong, LIU Hesheng. Numerical Simulation on Warpage Deformation of Long-fiber-reinforced Polymer Injection-molded Parts［J］, Polymer Materials Science & Engineering, 2021, 37(10):126-131.
［13］赵建,曲敏杰,夏英,等. 纤维含量对注塑制品残余应力影响的数值模拟［J］. 高分子材料科学与工程, 2014, 30(4):127-131.
ZHAO Jian, QU Minjie, XIA Ying, et al. Numerical Simulation of the Effect of Fiber Content on Residual Stresses in Fiber Reinforced Injection Molding［J］, Polymer Materials Science & Engineering, 2014, 30(4):127-131.
［14］杨帆,匡唐清,刘文文,等. 水驱动弹丸辅助注塑弯管的壁厚分布［J］. 高分子材料科学与工程, 2017, 33(11):112-118.
YANG Fan, KUANG Tangqing, LIU Wenwen, et al. Distribution of Residual Wall Thickness of Water-projectile-assisted Injection Molding Pipes with Curved Sections［J］. Polymer Materials Science & Engineering, 2017, 33(11):112-118.
［15］匡唐清,潘俊宇,刘文文,等. 溢流法水驱动弹头辅助注塑管件残余壁厚的形成与工艺参数影响［J］. 高分子材料科学与工程, 2019, 35(4):108-114.
KUANG Tangqing, PAN Junyu, LIU Wenwen, et al. Formation Mechanism of Residual Wall Thickness of Overflow Water-projectile-assisted Injection Molding Pipe and the Effects of Processing Parameters［J］. Polymer Materials Science & Engineering, 2019, 35(4):108-114.
［16］胡礼彬,匡唐清,赖家美,等. 弹头材料对溢流法水驱动弹头辅助注塑制件的影响［J］. 工程塑料应用, 2021, 49(5):87-91.
HU Libin, KUANG Tangqing, LAI Jiamei, et al. Influence of Projectile Material on Overflow Water-projectile Assisted Injection Molding Pipes［J］. Engineering Plastics Application,2021,49(5):87-91.
［17］王彦卿,匡唐清,赖家美,等. 水驱动弹丸辅助注塑管件壁厚的弹丸影响［J］. 中国塑料, 2021, 35(1):60-66.
WANG Yanqing, KUANG Tangqing, LAI Jiamei, et al. Effect of Projectile on Residual Wall Thickness of Water Projectile Assisted Injection Molded Pipes［J］. China Plastics, 2021, 35(1):60-66.
［18］匡唐清,赖德炜,潘俊宇,等. 水驱动弹头辅助注塑管件壁厚的工艺影响［J］. 高分子材料科学与工程, 2018, 34(12):106-111.
KUANG Tangqing, LAI Dewei, PAN Junyu, et al. Effects of Processing Method and Parameters on the Residual Wall Thickness of Water-projectile-assisted Injection Molding Pipes［J］. Polymer Materials Science & Engineering, 2018, 34(12):106-111.
［19］PATCHARAPHUN S, MENNIG G. Properties Enhancement of Short Glass Fiber-reinforced Thermoplastics via Sandwich Injection Molding［J］. Polymer Composites, 2005, 26:823-831.
［20］WANG Jianchuan, GENG Chengzhen, LUO Feng, et al. Shear Induced Fiber Orientation, Fiber Breakage and Matrix Molecular Orientation in Long Glass Fiber Reinforced Polypropylene Composites［J］. Materials Science and Engineering A, 2011, 528:3169-3176.
［21］朱涵睿,顾轶卓,孟庆宇,等. 注塑成形长玻纤/尼龙复合材料车轮纤维分布规律研究［J］. 玻璃钢/复合材料, 2018(11):50-57.
ZHU Hanrui, GU Yizhuo, MENG Qingyu, et al. Study on Fiber Distribution in Injection-molded LGF/PA Composite Wheel.［J］. Composites Science and Engineering, 2018(11):50-57.
［22］匡唐清,朱瑶瑶,柳和生,等. 玻纤质量分数对短玻纤增强聚丙烯水辅助共注塑管件的影响［J］. 复合材料学报, 2022, 39(10):4551-4560.
KUANG Tangqing, ZHU Yaoyao, LIU Hesheng, et al. Effect of Glass Fiber Mass Fraction on the Water Assisted Co-injection Molding Pipes of Shortglass Fiber Reinforced Polypropylene［J］. Acta Materiae Compositae Sinica, 2022, 39(10):4551-4560.
［23］王昊康. 玻璃纤维增强复合材料力学性能研究进展［J］. 合成纤维, 2022, 51(11):40-43.
WANG Haokang. Research Progress in Mechanical Properties of Glass Fiber Reinforced Composites［J］. Synthetic Fiber in China, 2022, 51(11):40-43.

[1]	刘莹, 陈越, 赵雪利, 于同敏, 祝铁丽, . 超声辅助注射成形碳纤维增强聚丙烯制件性能研究[J]. 中国机械工程, 2023, 34(16): 1975-1981.
[2]	刘锋, 李吉泉, 彭翔, 姜少飞. [成形过程仿真优化与集成计算材料工程]限定加热管布局的快速热循环注塑成形模具电加热系统优化[J]. 中国机械工程, 2020, 31(22): 2699-2707.
[3]	花少震, 孟凡净, 刘华博, 丁海. [成形过程仿真优化与集成计算材料工程]注射成形熔体喷射的三维模拟及消除对策研究[J]. 中国机械工程, 2020, 31(22): 2715-2722.
[4]	李阳, 郭飞, 李茂源, 张云, 李德群. [成形过程的数据挖掘与深度学习方法]塑料注射成形智能技术及其应用[J]. 中国机械工程, 2020, 31(22): 2734-2744.
[5]	黄益宾, 余忠, 熊爱华, 章凯. 聚合物气体辅助挤出中气体流动对熔体截面的影响[J]. 中国机械工程, 2017, 28(07): 877-881.
[6]	杨灿, 尹晓红. 微注塑保压时间对平面透镜相对折射率的影响[J]. 中国机械工程, 2013, 24(02): 158-162.
[7]	王乾廷, 陈文哲, 黄永华, 刘一, 刘贤平. 汽车玻璃塑料包边注射成形中的传热建模与试验研究 [J]. 中国机械工程, 2010, 21(23): 2868-2872.
[8]	孙宝寿, 吴真繁, 陈哲. 响应面法与遗传算法相结合的注塑工艺优化 [J]. 中国机械工程, 2010, 21(9): 1115-1118.
[9]	黄风立;;林建平;娄勇坚;许锦泓;. 基于关联度的注塑工艺参数稳健优化设计研究[J]. J4, 2009, 20(21): 0-2531.
[10]	刘东雷;辛勇;伍晓宇;丁磊;. 高温快速成形工艺对制品复原性影响试验研究[J]. J4, 2009, 20(20): 0-2402.
[11]	刘东雷;辛勇;. 基于响应曲面法与遗传算法的快速冷热成形工艺优化研究[J]. J4, 2009, 20(11): 0-1292.
[12]	唐俊;于同敏;徐斌;. 考虑熔体弹性的壁面滑移对微尺度流动的影响[J]. J4, 2009, 20(11): 0-1292.
[13]	张树有;毛锋;黄长林;. 中空挤出吹塑型坯壁厚设计与优化技术研究[J]. J4, 2009, 20(05): 0-621.
[14]	王桂龙;赵国群;李辉平;管延锦. 薄壁注塑制品翘曲影响因素分析与工艺优化[J]. J4, 2009, 20(04): 0-503.
[15]	谢红梅;廖小平;卢煜海;. 遗传神经网络及其在制品质量预测中的应用[J]. J4, 2008, 19(22): 0-2724.