基于缸径与流量匹配的高空作业平台飞臂液压系统节能设计

doi:10.3969/j.issn.1004-132X.2025.06.016

中国机械工程 ›› 2025, Vol. 36 ›› Issue (06): 1290-1299.DOI: 10.3969/j.issn.1004-132X.2025.06.016

基于缸径与流量匹配的高空作业平台飞臂液压系统节能设计

刘宇超¹;习毅¹*;张宇效²;戴巨川¹;贺乐君¹;夏虎强²

1.湖南科技大学机电工程学院，湘潭，411201
2.湖南星邦智能装备股份有限公司，长沙，410600

出版日期:2025-06-25 发布日期:2025-08-04
作者简介:刘宇超，男，2000年生，硕士研究生。研究方向为机电液一体化。E-mail：2462076630@qq.com。
基金资助:
湖南省教育厅项目（23B0496）；中国博士后科学基金（2023M731822）

Energy-saving Design of Aerial Work Platform Flying Boom Hydraulic Systems Based on Cylinder Diameter and Flow Matching

LIU Yuchao¹;XI Yi¹*;ZHANG Yuxiao²;DAI Juchuan¹;HE Lejun¹;XIA Huqiang²

1.College of Electrical and Mechanical Engineering,Hunan University of Science and Technology,
Xiangtan,Hunan，411201
2.Hunan Xingbang Intelligent Equipment Co.,Ltd.,Changsha,410600

Online:2025-06-25 Published:2025-08-04

摘要/Abstract

摘要： 针对高空作业平台飞臂液压系统效率很低的问题，提出了通过匹配飞臂液压缸缸径和泵的输出流量来降低液压系统能耗的新方法。建立了飞臂机构负载的数学模型，采用AMESim软件建立了高空作业平台飞臂液压系统的仿真模型，在通过实验验证仿真模型准确性的基础上，计算了各设计方案的能耗情况。研究结果表明：在保证飞臂液压系统执行机构负载和输出速度均不变的前提下，通过匹配飞臂液压缸缸径和泵的流量，避免负载敏感泵工作在小排量区，可有效提高液压系统的工作效率，优化后飞臂液压系统整体的工作效率提高了4.6%。

关键词: 高空作业平台, 飞臂液压系统, 小流量, 节能

Abstract: Aiming at the problems of very low efficiency of the aerial working platform flying arm hydraulic systems, a new method was proposed to reduce the energy consumption of the hydraulic systems by matching the hydraulic cylinder bores of the flying arms and the output flow rates of the pump. A mathematical model of the load apllied on the flying arm mechanisms was established, and the simulation model of the aerial working platform flying arm hydraulic systems was established by AMESim software, and the energy consumptions of each design scheme were calculated on the basis of verifying the accuracy of the simulation model through experiments. The results show that: under the premise of ensuring that the actuator load and output speed of the flying arm hydraulic systems are unchanged, by matching the hydraulic cylinder bores of the flying arms and the flow rates of the pump, and the load-sensitive pump is avoided to work in the small-displacement areas. The efficiency of the hydraulic systems may be effectively improved, and the overall efficiency of the optimized flying arm hydraulic systems is improved by 4.6%.

Key words: aerial work platform, flying boom hydraulic system, low flow rate, energy saving

中图分类号:

TH137

刘宇超1, 习毅1, 张宇效2, 戴巨川1, 贺乐君1, 夏虎强2. 基于缸径与流量匹配的高空作业平台飞臂液压系统节能设计[J]. 中国机械工程, 2025, 36(06): 1290-1299.

LIU Yuchao1, XI Yi1, ZHANG Yuxiao2, DAI Juchuan1, HE Lejun1, XIA Huqiang2. Energy-saving Design of Aerial Work Platform Flying Boom Hydraulic Systems Based on Cylinder Diameter and Flow Matching[J]. China Mechanical Engineering, 2025, 36(06): 1290-1299.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: https://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2025.06.016

https://www.cmemo.org.cn/CN/Y2025/V36/I06/1290

参考文献

［1］权龙, 夏连鹏, 赵斌, 等. 液压驱动机械臂势能回收利用研究工作进展［J］. 机械工程学报, 2018, 54(20):4-13.
QUAN Long, XIA Lianpeng, ZHAO Bin, et al. Innovation Progress in Research on Gravitational Potential Energy Recovery and Utilization of Hydraulic Driven Mechanical Arm［J］. Journal of Mechanical Engineering, 2018, 54(20):4-13.
［2］钟麒, 杨华勇, 张斌. 面向负载口独立控制的可编程阀关键技术研究［J］. 机械工程学报, 2021, 57(22):200.
ZHONG Qi, YANG Huayong, ZHANG Bin. Research on Key Technology of Programmable Valve for Independent Control of Load Port［J］. Journal of Mechanical Engineering, 2021, 57(22):200.
［3］YUE D, ZUO X, LIU Z, et al. Simulation Analysis of a Novel Digital Pump with Direct Recycling of Hydraulic Energy［J］. Axioms, 2023, 12(7):696.
［4］CHEN XinYuan, LI Bang. Study on the Characteristics of Multiway Valve with Compensator with Variable Pressure Difference［C］∥5th World Conference on Mechanical Engineering and Intelligent Manufacturing(WCMEIM). Maanshan, 2022:145-150.
［5］BAO R, WANG Q, WANG T. Energy-saving Trajectory Tracking Control of a Multi-pump Multi-actuator Hydraulic System［J］. IEEE Access, 2020, 8:179156-66.
［6］YU Y X, AHN K K. Optimization of Energy Regeneration of Hybrid Hydraulic Excavator Boom System［J］. Energy Conversion and Management, 2019, 183:26-34.
［7］石方亮. 液压机驱动单元电机—泵匹配节能方法及其动态性能研究［D］. 合肥:合肥工业大学, 2017.
SHI Fangliang. Study on Energy-saving Method and Dynamic Performance of Motor-pump Matching for Hydraulic Drive Units［D］. Hefei:Hefei University of Technology, 2017.
［8］XIA L, QUAN L, GE L, et al. Energy Efficiency Analysis of Integrated Drive and Energy Recuperation System for Hydraulic Excavator Boom［J］. Energy Conversion and Management, 2018, 156:680-687.
［9］周山旭. 纯电动挖掘机动臂混合式能量回收系统研究［D］. 贵阳:贵州大学, 2022.
ZHOU Shanxu. Research on Hybrid Energy Recovery System for Pure Electric Excavator Arm［D］. Guiyang:Guizhou University, 2022.
［10］王金凤, 周连佺, 蒋红旗, 等. 液压挖掘机液能回收再利用节能装置测控系统［J］. 液压与气动, 2024, 48(1):100-107.
WANG Jinfeng, ZHOU Lianquan, JIANG Hongqi, et al. Measurement and Control System of Hydraulic Excavator Energy Recovery and Reuse Energy-saving Device［J］. Chinese Hydraulics & Pneumatics, 2024, 48(1):100-107.
［11］张强, 何雪浤, 周振东, 等. 高空作业平台液压调平机构的优化研究［J］. 机械设计与制造, 2023(4):187-90.
ZHANG Qiang, HE Xuehong, ZHOU Zhendong, et al. Research on the Optimization of Hydraulic Leveling Mechanism on Aerial Work Platform［J］. Machinery Design & Manufacture, 2023(4):187-190.
［12］HU H, SONG Y, FAN P, et al. A Backstepping Controller with the RBF Neural Network for Folding-boom Aerial Work Platform［J］. Complexity, 2022, 2022:1-9.
［13］陈鑫. 直臂式高空作业车上车结构轻量化研究［D］. 长春:吉林大学, 2022.
CHEN Xin. Research on Lightweight Design of Upper Structure of Straight Arm Aerial Working Vehicle［D］. Changchun:Jilin University, 2022.
［14］张德. 复合调速液压系统功率匹配及稳定性分析［D］. 西安:西安建筑科技大学, 2021.
ZHANG De. Power Matching and Stability Analysis of Compound Speed Regulating Hydraulic System［D］. Xian:Xian University of Architecture and Technology, 2021.
［15］李毅波, 曾云龙, 潘晴, 等. 考虑压力效应的液压缸摩擦模型研究［J］. 农业机械学报, 2020, 51(11):418-426.
LI Yibo, ZENG Yunlong, PAN Qing, et al. Pressure Dependent Friction Model of Hydraulic Cylinder［J］. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(11):418-426.

[1]	张敏杰, 王庆九, 管成. 并联式油液混合动力挖掘机动力系统仿真研究 [J]. J4, 201016, 21(16): 1932-1936.
[2]	张登永, 李聪波, 吴少卿, 张友, 李承远. 考虑同轴度的汽车发动机曲轴孔镗削工艺参数节能优化[J]. 中国机械工程, 2025, 36(06): 1280-1289.
[3]	刘俊玲, 冯港辉, 张俊江, 杨凯. 无人驾驶混合动力汽车轨迹跟踪节能控制融合研究[J]. 中国机械工程, 2024, 35(04): 678-690.
[4]	王秋莲, 段星皓. 基于高维多目标候鸟优化算法的柔性作业车间调度[J]. 中国机械工程, 2022, 33(21): 2601-2612.
[5]	李瑞, 孟祥慧, 谢友柏. 船用低速机关键摩擦副建模分析与摩擦力无线测量验证[J]. 中国机械工程, 2022, 33(04): 380-387，396.
[6]	孙晓军, 宋恩哲, 姚崇. 船用混合动力推进系统能量管理系统关键技术研究现状[J]. 中国机械工程, 2022, 33(04): 469-481,495.
[7]	何吉祥, 李聪波, 吕岩, 李娟. 数控车床主轴单元结构节能性优化设计[J]. 中国机械工程, 2021, 32(11): 1330-1340.
[8]	张朝阳;吉卫喜;彭威. 基于迁移学习的数控机床节能控制决策方法[J]. 中国机械工程, 2020, 31(23): 2855-2863.
[9]	张朝阳1,2;吉卫喜1,2. 数据驱动的机床等待过程节能方法研究[J]. 中国机械工程, 2020, 31(12): 1492-1499.
[10]	姚远远;叶春明. 考虑节能的改进多目标樽海鞘群算法TFT-LCD面板阵列制程调度问题[J]. 中国机械工程, 2019, 30(24): 2994-3003.
[11]	翟富刚1;赵桂春1;魏立忠1;姚静1,2;李冬明3. 基于矩阵回路的锻造操作机能量回收及控制参数的设计方法[J]. 中国机械工程, 2019, 30(14): 1688-1695.
[12]	姚静1,2,3;李瑶3;翟富刚3;朱汉银3;张寅4. 拔长工艺中锻造操作机液压系统能耗分析[J]. 中国机械工程, 2019, 30(04): 385-392.
[13]	孟磊磊1;张超勇1;詹欣隆1;洪辉1;罗敏2. 不相关并行机节能调度问题建模[J]. 中国机械工程, 2018, 29(23): 2850-2858.
[14]	鄢威, 张华, 江志刚, 马峰, . [绿色制造工艺和系统]面向节能高效需求的数控加工系统多目标优化模型[J]. 中国机械工程, 2018, 29(21): 2571-2580.
[15]	罗琬先;陈柏金;颜笑鹏. 电机-飞轮-油泵液压动力单元实验研究[J]. 中国机械工程, 2018, 29(11): 1336-1341.

基于缸径与流量匹配的高空作业平台飞臂液压系统节能设计

Energy-saving Design of Aerial Work Platform Flying Boom Hydraulic Systems Based on Cylinder Diameter and Flow Matching

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics