中国机械工程 ›› 2025, Vol. 36 ›› Issue (05): 954-962,973.DOI: 10.3969/j.issn.1004-132X.2025.05.007

• 机械基础工程 • 上一篇    下一篇

基于自抗扰控制算法的负载敏感多路阀阀口压差精准调控

类兴茂1;丁海港1,2*;王思民3;杨程程1;庞智珍1   

  1. 1.中国矿业大学机电工程学院,徐州,221116
    2.智能采矿装备技术全国重点实验室,徐州,221116
    3.上海衡拓液压控制技术有限公司,上海,201612

  • 出版日期:2025-05-25 发布日期:2025-06-24
  • 作者简介:类兴茂,男,1999年生,硕士研究生。研究方向为电液传动与控制。E-mail:ts22050138p31@cumt.edu.cn。
  • 基金资助:
    国家自然科学基金(52075534);江苏省自然科学基金(BK20221544)

Precise Regulation of Differential Pressures at Port of Load-sensitive Multi-way Valves Based on ADRC Algorithm

LEI Xingmao1;DING Haigang1,2*;WANG Simin3;YANG Chengcheng1;PANG Zhizhen1   

  1. 1.School of Electromechanical Engineering,China University of Mining and Technology,
    Xuzhou,Jiangsu,221116
    2.State Key Laboratory of Intelligent Mining Equipment Technology,Xuzhou,Jiangsu,221116
    3.Shanghai Hunter Hydraulic Control Technology Co.,Ltd.,Shanghai,201612

  • Online:2025-05-25 Published:2025-06-24

摘要: 负载敏感多路阀是工程机械液压系统的核心部件,通过压力补偿器保持阀口压差恒定,但压差易受阀芯开度和负载变化的影响,导致主阀流量控制精度低。提出了一种新型的负载敏感多路阀阀口压差连续调控方法,采用比例电磁铁推动补偿阀阀芯,利用自抗扰控制(ADRC)算法控制比例电磁铁推力,实现主阀压差闭环控制,从而对流量进行精确控制。介绍了系统工作原理,建立了数学模型,基于AMESim-MATLAB联合仿真平台建立了仿真模型,并搭建试验台架进行了实验验证,分析了负载变化、主阀开度变化工况下阀口压差保持特性以及主阀流量调节特性。研究结果表明:与负载变化相比,主阀开度变化对压差的影响更大,采用新型阀口压差控制结构与方法可以精准控制负载敏感多路阀阀口压差,达到精确控制流量的效果,并且可以在不改变主阀开度的情况下主动调控压差,从而实现流量的进一步调控。

关键词: 负载敏感多路阀, 压差补偿, 流量调控, 自抗扰控制(ADRC)算法

Abstract:  Load-sensitive multi-way valve was the core component for the hydraulic system of construction machinery, the pressure compensator was used to keep the differential pressure of the valve ports constant, but the differential pressure was susceptible to the spool opening and load changes, resulting in low accuracy of the main valve flow rate control.Therefore, a new type of load-sensitive multi-way valve differential pressure continuous control method was proposed, a proportional solenoid was used to push the spools of the compensator valves, and ADRC algorithm was used to control the proportional solenoid thrusts and realize the closed-loop control of differential pressures of the main valves, so as to accurately control the flow rate.Firstly, the working principle of the system was introduced and a mathematical model was established, then a simulation model was established based on AMESim-MATLAB joint simulation platform, and a test bench was built for experimental validation, the characteristics of the valve differential pressure maintenance and the main valve flow rate regulation were analyzed under the conditions of load changes and main valve opening degree changes. The results show that compared with the load changes, the changes of the main valve opening degree have a greater impact on the  differential pressures. A new type of valve port differential pressure control structure and method may accurately control the load-sensitive multi-way valve differential pressures, so as to achieve the effectiveness of precise control of the flow rate, and may actively regulate the differential pressures without changing the main valve opening degree, so as to achieve the flow rate for the further regulation.

Key words:  , load-sensitive multi-way valve, differential pressure compensation, flow rate regulation, active disturbance rejection control(ADRC) algorithm

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