中国机械工程 ›› 2025, Vol. 36 ›› Issue (03): 515-524.DOI: 10.3969/j.issn.1004-132X.2025.03.015

• 机械基础工程 • 上一篇    下一篇

防冲吸能液压支架点阵负泊松比吸能结构设计及优化

沈佳兴1,2*;董建秀2;范中海2;于英华2   

  1. 1.辽宁工程技术大学矿产资源开发利用技术及装备研究院,阜新,123000
    2.辽宁工程技术大学机械工程学院,阜新,123000

  • 出版日期:2025-03-25 发布日期:2025-04-17
  • 作者简介:沈佳兴*,男,1990 年生,副教授、博士。研究方向为机械系统动力学分析与控制。E-mail:329833309@qq.com。
  • 基金资助:
    中国煤炭工业协会科学技术研究指导性计划(MTKJ2010-290)

Design and Optimization of Negative Poissons Ratio Energy Absorption Structures for Anti-shock and Absorption Hydraulic Support Lattices

SHEN Jiaxing1,2*;DONG Jianxiu2;FAN Zhonghai2;YU Yinghua2   

  1. 1.Research Institute of Technology and Equipment for the Exploitation and Utilization of
    Mineral Resources,Liaoning Technical University,Fuxin,Liaoning,123000
    2.School of Mechanical Engineering,Liaoning Technical University,Fuxin,Liaoning,123000

  • Online:2025-03-25 Published:2025-04-17

摘要: 为提高吸能液压支架的吸能特性和支撑特性,设计了一种点阵负泊松比材料的吸能结构。采用仿真分析方法研究了圆形截面、矩形截面的直边内凹星形胞体和内凹六边形胞体的比吸能性能和单位质量支撑力性能,并对比分析确定了矩形截面阶梯边内凹星形胞体的综合性能最佳。利用Workbench软件基于参数分析法研究负泊松比材料胞体的高度、胞体宽度、胞体厚度、胞体内缩量对吸能结构的吸能特性和支撑特性的影响规律;建立了吸能和支撑力的神经网络预测模型;建立了吸能结构的多目标参数优化数学模型;基于fmincon函数对吸能结构的优化数学模型求解,并确定三个局部最优解。通过对比验证分析确定了吸能结构的最佳结构参数:胞体高度为40 mm,胞体宽度为9.2 mm,胞体厚度为10 mm,胞体内缩量为5.2 mm。最优参数吸能结构的最大吸能为1083.36 kJ,平均支撑力为2162.56 kN,支撑力波动系数为1.123,支撑力标准差为28.58 kN,支撑大小适中且支撑力稳定。

关键词: 吸能液压支架, 负泊松比材料, 吸能结构, 优化设计

Abstract: In order to improve the energy absorption and supporting characteristics of energy absorption hydraulic supports, an energy absorption structure of lattice material with negative Poisson ratio was designed. Specific energy absorption performance and support force per unit mass performance of straight-edged concave star-shaped cells and concave hexagonal cells with circular cross section and rectangular cross section were investigated using simulation analysis methods. It was determined that the comprehensive performance of the cells with rectangular cross-section stepped edge concave stars  was the best. Using Workbench software based on parametric analysis, the influence rules of cell body height, cell body width, cell body thickness and cell body shrinkage of materials with negative Poisson ratio on energy absorption and support characteristics of the energy absorption structure were studied, and the neural network prediction model of energy absorption and support forces was established. The multi-objective parameter optimization mathematical model of energy absorption structures was established. The optimization mathematical model of energy absorption structures was solved based on fmincon function, and three local optimal solutions were determined. Through comparison and verification analyses, the optimal structural parameters of energy absorption structures were determined as follows. The height of the cell body is as 40 mm, the width of the cell body ia as 9.2 mm, the thickness of the cell body is as 10 mm, and the shrinkage of the cell body is as 5.2 mm.The maximum absorption energy of the optimal parameter energy absorption structures is as 1083.36 kJ, the average supporting force is as 2162.56 kN, and the supporting force fluctuation coefficient is as 1.123,the standard deviation of supporting force is as 28.58 kN. The support size is moderate and the supporting force is stable.

Key words: energy absorption hydraulic support, negative Poisson ratio material, energy absorbing structure, optimal design

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