中国机械工程 ›› 2024, Vol. 35 ›› Issue (10): 1815-1823,1844.DOI: 10.3969/j.issn.1004-132X.2024.10.011

• 机械基础工程 • 上一篇    下一篇

柔性关节弹性组件的设计和试验分析

李琦;高宏   

  1. 北京信息科技大学机电工程学院,北京,100192

  • 出版日期:2024-10-25 发布日期:2024-11-12
  • 作者简介:李琦, 男,1999年生,硕士研究生。研究方向为机器人技术。E-mail:2630606807@qq.com。

Design and Test Analysis of Flexible Joint Elastic Components

LI Qi;GAO Hong   

  1. School of Mechanical and Electrical Engineering,Beijing Information Science and
    Technology University,Beijing,100192

  • Online:2024-10-25 Published:2024-11-12

摘要: 设计了一种用于柔性关节的弹性组件,提出交叉弹簧片型弹性组件的设计思路、设计方法和设计理念。首先,设计规划柔性关节结构组成,基于梁约束条件和本构关系对弹性组件进行力学建模,确定柔度矩阵和刚度矩阵具体项,同时对柔性关节运动端进行动力学建模;然后,对弹性组件进行实例设计,通过有限元分析进行设计验证,对运动过程中柔性关节的模态频率和振型位移进行仿真;最后,搭建试验系统,对弹性组件实例设计进行试验,计算其旋转刚度。通过交叉验证,并取三组数据样本进行分析,结果显示,设计的弹性组件理论值、仿真值和实验值三者之间的一致性较好,第一组三者之间最大误差为7.59%,第二组最大误差为4.32%,第三组最大误差为6.70%,由此表明了利用梁约束理论和本构关系设计弹性组件的可行性。提出的柔性关节弹性组件有一定的通用性,不仅能应用于关节式机械臂,还能应用于康复机器人、仿生机器人领域,为机器人柔性关节的设计提供了一种新的思路。

关键词: 柔性关节, 弹性组件, 力学建模, 旋转刚度

Abstract: A method for designing elastic components for flexible joints was designed, the design concept and design approach of the cross spring sheet-type elastic components was proposed. Firstly, the structure composition of the flexible joints was planned, the mechanics models of elastic components were established based on beam constraint conditions and constitutive relationships, the specific items of the flexibility matrix and stiffness matrix were determined, and the dynamics modeling of the motion end of the flexible joints was performed simultaneously. Next, instances of the elastic components was designed, and the design was validated through finite element analysis, the modal frequencies and mode displacement of the flexible joints during motion were simulated. Finally, an experimental system was set up to test the designed instances of the elastic components, and the rotational stiffness was calculated. Through cross-validation and analysis of three sets of data samples, the results show good consistency between the theoretical, simulated, and experimental values of the designed elastic components, with a maximum error of 7.59% in the first set, 4.32% in the second set, and 6.70% in the third set. This indicats the feasibility of designed elastic components using beam constraint theory and constitutive relationships. The proposed elastic joint elastic components are versatile and may be applied to articulated robotic arms and to rehabilitation robots and bionic robots, providing a new approach to the design of flexible joints for robots.

Key words: flexible joint, elastic component, mechanics modeling, rotational stiffness

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