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    25 August 2008, Volume 19 Issue 16
    Research and Simulation on Multiplex-athletics Control of 
    Underwater Manipulator Based on CMAC
    Hu Wenqiang;Xu Xiaolong;Xu Guohua
    2008, 19(16):  0-1894. 
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    Underwater manipulator is an altitudinal non-linear and rigidify-coupling system working under very complex conditions and is effected easily.The dynamics model of underwater manipulator based on the wave force was constructed;one composited control method based on CMAC and PID was designed,thus the underwater manipulator had the ability of on-line self-learning and was adapted to the underwater condition;at last,one simulation of multiplex-athletics control of underwater manipulator was experimented using MATLAB/Simulink.According to the results of the simulation,the control method and dynamics model can be used to research multiplex-athletics control of underwater manipulator.

    Research on Mechanism of Effect on Surface Roughness with Point-grinding Angles in Quick-point Grinding
    Xiu Shichao;Gong Yadong;Cai Guangqi 
    2008, 19(16):  0-2015. 
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    Based on the models of edge contact width and ground surface roughness in quick-point grinding process,the mechanism was analyzed that point-grinding angles influenced the ground surface roughness by means of the edge contact width.In addition,the grinding experiment for the micro-geometric characteristics of workpiece
    was performed,and the comparison was presented between the experimental values and the calculated values of ground surface roughness.The results of above researches show that the ground surface roughness increases as the vertical point-grinding angle increases due to the reduction of the edge contact width along the axial direction.The values of the experiment and the calculation of ground surface roughness are accordant basically and also have the same change tendency.

    Research on Multi-objective Optimal Scheduling of Reconfigurable Assembly Line
    Yuan Minghai;Bai Ying;Li Dongbo
    2008, 19(16):  0-1894. 
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    In order to solve the scheduling problem of reconfigurable assembly line,a multi-objective optimization mathematical model was provided when three practically important objectives were considered simultaneously,including minimizing total idle and over workload,keeping constant consuming rate of component and minimizing reconfigurable setup cost.A scheduling method for reconfigurable assembly line was presented based on Pareto multi-objective genetic algorithm.In order to ensure the groups variety,prevent the premature convergence problem and enhance the globe-optimization capability,some key technologies such as population ranking technique,niche technique,Pareto solution set filter and elitist selection were applied,and the adaptive crossover and mutation probabilities methods were developed.The simulation results indicate the proposed algorithm has higher optimization performances than that of other GAs.

    Constant Tension Control System of Wire Tool in WEDM-HS Based on PMAC
    Jiang Yongcheng;Ren Fujun
    2008, 19(16):  0-2015. 
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    The change of wire tool’s tension has an influence on machining precision in machining spatial curved surface parts in wire electronic discharge machining with high speed (WEDM-HS).In order to solve this problem,the reason
    of change of tension and the influence on machining precision were analyzed.The shortcoming of existing constant tension mechanism of wire tool was introduced, and a constant tension control system of wire tool and the whole structure of system were proposed,based on a powerful programmable multi-axis motion controller(PMAC).The system can control the AC servo system to response the process in WEDM-HS,and keep constant tension of wire tool to improve the dynamic position precision.Contrast machining tests for constant tension in WEDM were carried out and the experimental results show that the error is
    decreased dramatically and the constant tension control system of WEDM has a good validity.

    Calculation and Analysis on Volume of Working Chambers for Internal-meshing Compressor
    Feng Shiyu;Gao Xiufeng;Liu Weihua;Li Yun
    2008, 19(16):  0-1894. 
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    The relationship between the volume of working chambers and rotating angles is the basis to do the thermodynamic calculation for the internal-meshing rotary compressor.However,it is rather difficult to obtain the corresponding calculating equations and methods in present.The linear integration was employed to calculate the elementary area of the working chamber,and this method can be adopted by more complex profiles of rotors.As well,a concept named volume angle was proposed and via this angle,the relationship between the chamber volume and rotating angle could be coincided with the traditional design habit of the reciprocating compressor.The calculating method of the swept volume and dead volume is also derived when the inner and outer rotor are the driving rotor respectively.

    Cutting Force Induced Error Synthesis Modeling of a 3-axis CNC Milling Machine
    Wu Hao;Yang Jianguo;Zhang Hongtao;Guo Qianjian
    2008, 19(16):  0-2015. 
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    The error synthesis model of the cutting force induced errors of a 3-axis CNC milling machine was obtained by use of the homogeneous coordinate transformation method. Firstly the recognition of the components of the cutting force induced errors of a three-axis CNC milling machine was finished based on the analysis of the structure. Secondly the coordinates were set up on the movement components and the homogeneous coordinate transformation matrixes were deduced between the two connective movement components. Lastly the error synthesis model of the cutting force induced errors was worked out because the cutting point of the cutter and the point to be cut of the workpiece have the same space position. The model which includes 30 cutting force induced error elements can be used to calculate the compensation value.

    Force Analysis of Rollers of Ring-plate-type Planetary Indexing Cam Mechanism 
    Liu Mingtao,;Song Yimin;Zhang Ce;Tian Guangcai
    2008, 19(16):  0-1894. 
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    In order to check and design the rollers’ strength of the ring-plate-type planetary indexing cam mechanism,the force between the cam and the rollers was analyzed.Vectors were used to show the meshing, the stress,and the stressed rollers.Deformation compatibility condition was established.The acting force between the cam and the rollers was calculated according to the moment balancing condition.It is concluded that sometimes the cam is not in contact with all rollers and not all the contact rollers are
    stressed.The rollers which are stressed were determined by the meshing and press angle in the cam-roller pair.The various rule of total acting force on the rollers is uniform with the follower law.

    Study on Design Theory and Method of Geology Adaptability for 
    Earth Pressure Balanced Shield Tunneling Machine
    Hu Guoliang;Hu Aimin;Gong Guofang;Yang Huayong
    2008, 19(16):  0-2015. 
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    In order to investigate the relationships between the working parameters of shield tunneling machine and the soils,experimental analyses were carried out on a simulator test rig aiming at the characteristics of earth pressure balanced shield tunneling machine.The relationships and effect factors among the total thrust force,the torque of the cutting wheels and the earth pressure of closing chamber were analyzed,and the rule of influence concerning rate of opening and torque of cutting wheels was also studied.The experimental results show that the total thrust force and the torque of the cutting wheel has a good linear relationship,and the thrust force is increased slowly with the increase of the thrust displacement.

    Rigid and Flexible Contact Dynamics Analysis on Rolling Bearing
    Yao Tingqiang;Chi Yilin;Huang Yayu;Tan Yang
    2008, 19(16):  0-1897. 
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    This paper brought out a new dynamic analysis method on rolling bearing with relative coordinates and recursive formulation and the rigid and flexible contact dynamic model of ball bearing was proposed on the basis of flexible multibody dynamics theory with the effect of speed,preload,friction and centrifugal force.Applying the method of recursive formulation and numerical simulation to research the vibration analysis of contact force and time-varying displacement.The results reveal that the new method and dynamics model brought out herein can effectively deal with time-varying displacement and contact vibration of rolling bearing with the effect of time-varying and nonlinear contact factors such as speed and friction.The simulation results provide basic data for dynamics design of the bearing systems of machine and valuable theoretical basis for further research on dynamics characteristics of bearing with time-varying factors.

    Control Simulation and Sability Study of Cable-suspended Stewart Platform
    Gao Yankun;Cheng Yuan;Ren Gexue;Huang Dexiu
    2008, 19(16):  0-2015. 
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    This paper studied the control stability of end manipulators under the suspended-cable Stewart platform in the state of disturbance by using the multi-body system dynamics and control theory and eigensystem realization algorithm (ERA). The corresponding strategies had been suggested. The vibration modes of Stewart platform were analyzed under different suspended-cables by using the software of multibody system dynamics and control simulation. ERA was used to analyse the modes of the vibration of the system, thus the controlled suspension project was achieved. Based on numerical results, the experimental project for Stewart platform with the cable suspension was designed. The actual control effects were studied and the validity of numerical simulation was testified through experiments.

    Application Research of NN in the Helical Groove Machining
    Jia Jianjun;Wang Jianhua
    2008, 19(16):  0-1897. 
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    Aim at the profile design of a milling cutter for helical groove,according to the cutting principles of milling cutter turnned by the axes and the workpiece
    does spiral movement synchronously,a nonlinear model was established by neural networks to describe the relationship between the helical groove and the milling cutter’s
    profile,and according to the helical groove axial cross section to simulate the milling cutter’s profile.The experimental results prove that adopting neural network’s nonlinear simulation method to design milling cutter’s profile can implement more precise,shorten the design period.The method can validate the correctness of the milling cutter’s profile, find the interference phenomena in the milling cutter machining the workpiece,predict manufacturing feasibility under the different helicoid parameter conditions.

    Study on Ant Colony Algorithm for Multi-depots Vehicle Routing Problem with Multiple Constraints
    Chen Meijun;Zhang Zhisheng;Shi Jinfei
    2008, 19(16):  0-2015. 
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    In order to save logistic distribution costs,a multi-depots vehicle routing problem with multiple constraints(MDVRPMC)was proposed.At first, a novel mathematical model to address the complicated issue of MDVRPMC was developed,the model took the clients’ priority levels,traffic condition influences,vehicle categories,time windows,and capacity constraints into consideration.And then,an adaptive max-min ant colony algorithm (A-MMACA) was proposed based on the combination of adaptive methods and ant colony algorithm with the maximal-minimal pheromone limit. A-MMACA possessed the ability to manipulate the pheromone updating process flexibly and expand the search scope.These characteristics keep A-MMACA away from the drawbacks of conventional ant colony algorithm (i.e., prematurity,local optimization,slow convergence speed).Finally,
    a case study was presented to compare A-MMACA with Tabu-search algorithm and conventional ant colony optimum algorithm.The test results indicate that the proposed algorithm has more advantages than that of the fore mentioned algorithm in vehicle number,route length,route time,and computational speed for MDVRPMC.

    Complete Coverage Path Planning Based on Ant Colony Algorithm
    Zhang ChibinWang Xingsong
    2008, 19(16):  0-1897. 
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    A complete coverage path planning algorithm integrating local region coverage with global planning was proposed.According to the characteristics of Boustrophedon cellular decomposition,the robot covered
    local region through back and forth motion.The distance among every regions was redefined,what including connectivity,least distance,and number of obstacles among regions.The new distance matrix of regions in environment
    was built for global planning.Based on ant colony algorithm,the robot used
    the distance matrix to get the optimization sequence of the regions after decomposed the coverage environment.Experiments under simulation environment verify the validity of the proposed algorithm.

    Multi-period Static Location Model for Optimal Design of Manufacturing/Remanufacturing Logistics Network
    Di Weimin,;Hu Pei
    2008, 19(16):  0-2015. 
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    Manufacturing/remanufacturing(M/R) logistics network’s optimal design is an important part of M/R logistics management.Considering design
    parameter’s difference between inter-related time periods,a mixed integer non-linear programming model for optimal design of M/R logistics network was developed,which synthetically took into account the plan period,the facility capacities,and the integration of forward/reverse logistics.With the help of the model,various facilities’sites,numbers,and the logistics quantities among the corresponding facilities in the hybrid system could be calculated and the minimum total fee in planning horizon could be computed.In order to acquire the design result effectively and efficiently,a mixed genetic algorithm for the proposed model was given and its realization steps were explained.Besides with a numerical example, the validity of the model and its algorithm were verified.

    Research on NC Automatic Programming for Gear Hobbing 
    Wang Shilong;Kang Ling;Zhou Jie;Li Chuan
    2008, 19(16):  0-1897. 
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    The mathematic models on automatic programming of gear hobbing were estabilished.The presented automatic programming method has the obvious
    advantedges that it can generate NC codes for gear hobbing automatically by inputting certain parameters based on database of technics and operation.The design of human machine interface,kernal arithmetic,and functional module were realized based on SINUMERIK 840D system.Finally,the application in machine tools validates high programming efficiency,high manufacturing accuracy,and reliability of the arithmetic.

    Development and Study of Virtual Design System for Micro Gas Turbine
    Shen Jingfeng;Yao Fusheng;Qian Wei
    2008, 19(16):  0-2015. 
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    On the basis of studying structure features of micro gas
    turbine(MGT) and virtual design,a virtual design system model was built.By using computer aided design and parametric modeling,main structure design calculation and models of MGT were finished.The analysis results with finite element method were offered for structure optimization.Assembly sequence planning, collision detection,and assembly simulation were finished based on virtual assembly platform.Digital integrated design of the complicated structure have been realized.

    CNC System Development of Sawing and 
    Milling Machining Center for Plastic Door and Window PVC Profile
    Zhang Hui;Ai Changsheng;Zhao Fang;Ze Xiangbo
    2008, 19(16):  0-1897. 
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    Using FANUC-0MD system, the control system accorded with requirements of the sawing and milling machining center for plastic door and window PVC profile was accomplished.Based on researches of the structure,the function,the technologies and the control requirements of the machining center,a CNC system of the machining center had implemented,including the machine tool origin set-up and the functions of the servo control system and auxiliary control system. By simulation experiments,it is shown that the control requirements of the machining center are achieved.

    Study on Patterns of Idea Generation for Fuzzy Front End Using TRIZ
    Tan Runhua;Yang Bojun;Zhang Jianhui
    2008, 19(16):  0-2015. 
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    In order to apply the knowledges from different domains, the theory of inventive problem solving (TRIZ) and computer aided innovation systems (CAIs) were used for the idea generation in fuzzy front end. A process model, which is specific for idea generation in fuzzy front end was developed. Four patterns for idea generation were set up, which can be applied independently or in integration. Idea generation for a dropping pill machine of Chinese medicines is carried out using ildentify patterns of strategic opportunities and shows the feasibility of the pattern.

    Research on Network Cooperation E-maintenance Technology for CNC Device
    Lai Hong;He Lingsong;Tang Lixin
    2008, 19(16):  0-1897. 
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    A new architecture of web based E-maintenance system was proposed,which consisted of E-maintenance platform,embedded CNC gateway and remote CNC terminal.E-maintenance centre provided the technical support and service for customers over the internet and constructed a cooperation platform among associated areas, sharable information resources and integration of the existing advanced technologies.Embedded CNC gateway served as an agent between public and plant device network and provided protocol transform function between remote terminal and CNC device.Remote
    CNC terminal provided reconfigurable device signal measurement and analysis tools that were built on the top of component and software bus based models.E-maintenance system replaces the movement of CNC information with maintenance engineers to decrease the down-time and the responding time of repair work,and customer can quickly receive high quality service after sale.

    Numerical Simulation Method for Hydroforming of Tube
    Zhang Zhibing;Li Jiuhua;Liu Yuqi;Du Ting
    2008, 19(16):  0-2011. 
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    An algorithm for tube hydroforming was presented,which was based on the dynamical explicit method and BT element.Many factors which can affect the forming ability of tube were considered,such as the liquid pressure,the lubrication
    conditions between the tube and the mould,the axial supplements,and the radial supplements in practice.It could help to predict the defect,such as crack, wrinkle and so on,and then optimize the processing parameters.The forming simulation for normal tube and siphon,even with counterpunch on automobiles,navigate and spaceflight field can be dealed
    with by this algorithm,which was integrated into the software FASTAMP.Finally,the hydroforming process on three-diameter shaft was explores.The precision and the practicability of the algorithm on tube hydroforming were validated by comparison with experimental results.

    Effect of Clearance on Cross Section Distortion of Thin-walled 
    Rectangular Tube in Rotary Draw Bending Process
    Liu Yuli;Lu Caihong;Zhao Gangyao;Yang He
    2008, 19(16):  0-1897. 
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    Based on the platform of ABAQUS/Explicit,a 3D-FE model of rotary draw bending process of 3A21 aluminum alloy thin-walled rectangular tube was established,and its reliability was validated.Then,simulation and analysis of the process were carried out and the influence laws of clearances among mandrel,pressure die,wiper die,bending die and tube on the cross section distortion were obtained.The results show that reducing the clearances among mandrel,bending die and tube can make
    the cross section distortion of tube weaken,while the clearances among pressure die,wiper die and tube hardly have an effect on the cross section distortion of tube.

    Instability Study of Electromagnetic Actuated Micro-devices in MEMS
    Guo Yongxian;Jia Jianyuan;Zhang Xiuyan;Zhang Daxing
    2008, 19(16):  0-2011. 
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    Based on the classification of the electromagnetic actuated micro-devices,the instabilities of different kinds of electromagnetic micro-devices were analyzed under MMF-controlled models.The results suggest that,while the magnetic resistance of the air gap is decreased by 1/3,the instable phenomena in the vertical type and the point-vortical type of electromagnetic micro-devices appear.While in the surface-vortical type of electromagnetic micro-devices, the pull-in angle θPI will increase with the increase of S,which is the effective area of the electromagnetic force acted on, and the value of θPI will be in the range of 33% and 44% of the max rotating angle θmax.The exciting current will increase at first and then decrease with the increase of S.

    Cutterhead Design Key Issues of a Full Face Rock Tunnel Boring Machine(TBM)
    Liu Zhijie;Teng Hongfei;Shi Yanjun;Yang Guanghui
    2008, 19(16):  0-1897. 
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    Being a crucial factor in influencing the performance of full face
    rock[BP(] tunnel boring machine ([BP)] TBM,the cutterhead design is one of the key issues of TBM.The researches and applications on the key technologies of the cutterhead design were presented,which mainly included rock fragmentation process mechanism by disc cutter,cutting geometry,rock mechanical properties and testing, disc cutter cutting force and performance prediction model,cutterhead layout and cutter allocation,etc.Finally,the further research issues of cutterhead design in the future were proposed.

    Research on Machining Process in Ultrasonic Vibration Aided Grinding-EDM 
    Yan Peng;Zhang Jianhua;Zhang Hongli;Bai Wenfeng
    2008, 19(16):  0-2011. 
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    The optimal combination of grinding,electrical discharge machining(EDM),and ultrasonic vibration,based on their advantages,can receive better machining surface.Machining performance of traditional grinding,ultrasonic vibration aided grinding,EDM-grinding,and ultrasonic vibration aided grinding-EDM was compared from surface roughness and microcosmic surface pattern through experimental data.A new machining process was designed by optimizing the four machining styles.The experimental
    data show that the new machining process can improve the surface quality and decrease the appearance of grinding crack and thermal stress.

    Analysis of Interfacial Residual Stress in Thermal 
    Barrier Coatings Containing Oxidation-resistance Interlayer
    Xu Yingqiang;Wang Zhenlong;Li Jianfeng
    2008, 19(16):  0-1897. 
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    Plasma-sprayed Al2O3 interlayer which was prefabricated can prevent oxygen penetration through the interconnected porosity in the topcoat,so that the thermally grown oxidation(TGO) growth and the failure can be suppressed,however,the prefabricated Al2O3 interlayer will result in interfacial stress redistribution.A four-concentric-sphere geometrical model, made up of topcoat, interlayer,TGO,and bondcoat,was developed based on three-dimensional shape of thermal barrier coatings.And the behavior of relevant interfacial residual stress depending on Al2O3 interlayer thickness for models of concave and convex morphology respectively was studied.The results show that the thickness of Al2O3 interlayer has a great effect on the interfacial residual stress distribution of thermal barrier coatings.

    A Study of Academic Calculation Model of Drawing Deformation Pressure
    Lu Xianfeng;Tan Xinzhen;Zhou Yong;Li Hufeng
    2008, 19(16):  0-2011. 
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    Based on the analysis of the stress and strain characteristics of drawing deformation zone in pressing forming,aiming at considering the influence of material thickness variety and material work hardening,which was omitted in the existing
    theoretical calculation of drawing deformation pressure,a new descriptive model for drawing deformation pressure was set up by considering the two influence factors and utilizing slab method of metal plastic forming theory.And then the descriptive model was validated by the drawing experiments for aluminum plates.

    Availability Analysis of Hybrid Compressed-air and Fuel Engine
    Fang Qinghua;Liu Hao;Chen Ying;Tao Guoliang
    2008, 19(16):  0-1894. 
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    A new hybrid compressed-air and fuel engine was chosen as the research object.The new hybrid engine which can work by both compressed-air powered engine mode and internal-combustion engine mode was modeled by using the thermodynamics second law,and the simulation analysis was made in the availability distribution of the two operating modes.The simulation results show that availability loss due to throttle and exhaust for compressed-air powered engine mode exceeds 50% of availability of compressed-air,which indicates the main means of increasing energy efficiency of compressed-air.Availability loss of exhaust for internal-combustion engine mode exceeds 20%,so recycling exhaust availability can evidently enhances engine efficiency.

    Research on HEV Drive Characteristics Based on ADBRM
    Zhou Sijia;Luo Yutao;Huang Xiangdong,
    2008, 19(16):  0-2011. 
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    The application of the anti-directional-bi-rotor motor(ADBRM) to hybrid vehicles makes the assumption of construct a differential gearless four-wheel drive powertrain with the functions of propelling,differential and regeneration conveniently.Taking the type of permanent magnet brushless DC motor as an example, the stable operating condition of the ADBRM was discussed.Furthermore,a mathematical model of a certain hybrid sport utility vehicle(SUV) was built up to estimate the dynamics and economics.Finally,contradistinctive research was carried out between the original SUV and the hybrid SUV in condition of European city cycle.The results reveal the HEV saves 21.09% gas consumption and with a better performance in dynamics.