Preparation of Electroplated Grinding Wheels with Abrasive Ordering Configuration and Study on Pullout Strength

doi:10.3969/j.issn.1004-132X.2021.18.003

Abstract

Abstract: To solve the problems of insufficient storage chip spaces in grinding processes for electroplated grinding wheels, a new electroplated grinding wheel with abrasives ordering configuration was developed by the method of dispensing and adhesion for abrasives. Effectiveness of adhesive for abrasives and mechanics properties for coating were analyzed. Bonding interface characteristics among abrasives, coating, and conductive glue were described by SEM. Dry grinding experiments were carried out. Research results show that glue spots whose diameter accounts for about 40% of abrasive diameter may effectively bond abrasives, and keep abrasive overlap rate of single glue spot less than 6%. Micro hardness of the coating prepared by double pulse electroplating processes is higher than 500HV, and residual stress of surface layer is lower than 100MPa, while the bonding interfaces among the abrasives, the coating, and the conductive glue may integrate close with no obvious defects. There is no fall off of abrasives in dry grinding experiments.

Key words: electroplated grinding wheel, abrasive ordering configuration, high efficiency grinding, pullout strength

摘要： 为解决电镀砂轮磨削加工中容屑空间不足的问题，采用点胶微粘接的方法制备了磨料有序排布的电镀砂轮，分析了磨料粘接效果和镀层力学性能。通过SEM分析了磨料/镀层/导电胶的结合界面，并进行了干磨削试验。研究结果表明，直径约为磨料粒径40%的胶点可粘接住磨料，单个胶点上粘接多颗磨料的占比小于6%；双脉冲电镀工艺制备的镀层显微硬度大于500HV，表层残余应力小于100MPa，磨料/镀层/导电胶之间的界面贴合紧密，无明显缺陷；砂轮在磨削时没有出现磨料脱落现象。

关键词: 电镀砂轮, 磨料有序排布, 高效磨削, 磨料把持力

CLC Number:

TG580

HE Qingshan, YANG Tianbiao, LIU Tianli, ZHAO Yanjun, CUI Zhongming. Preparation of Electroplated Grinding Wheels with Abrasive Ordering Configuration and Study on Pullout Strength[J]. China Mechanical Engineering, 2021, 32(18): 2159-2164.

赫青山, 杨天标, 刘天立, 赵延军, 崔仲鸣. 磨料有序排布电镀砂轮的制备及其把持力研究[J]. 中国机械工程, 2021, 32(18): 2159-2164.

References

［1］邓朝晖，万林林，张荣辉. 难加工材料高效精密磨削技术研究进展［J］. 中国机械工程，2008，19(24)：3018-3023.
DENG Chaohui, WAN Linlin, ZHANG Ronghui. Research Progresses of High Efficiency and Precision Grinding for Hard to Machine Materials［J］. China Mechanical Engineering, 2008, 19(24): 3018-3023.
［2］冯创举, 崔仲鸣, 赫青山, 等. 超硬磨具磨粒有序排布技术的原理及应用［J］. 金刚石与磨料磨具工程, 2018， 38(1): 65-72.
FENG Chuangju, CUI Zhongming, HE Qingshan, et al. Principle and Application of Orderly Arranging Grain Technology of Superabrasives［J］. Diamond & Abrasives Engineering, 2018, 38(1): 65-72.
［3］任慧中，李奇林，雷卫宁，等. 感应钎焊温度对立方氮化硼砂轮磨削性能的影响［J］. 中国机械工程，2018，29(7)：829-834.
REN Huizhong, LI Qilin, LEI Weining, et al. Effects of Induction Brazing Temperature on Grinding Performances of CBN Grinding Wheels［J］. China Mechanical Engineering, 2018, 29(7):829-834.
［4］王波，肖冰，邵明嘉. 干式磨抛用钎焊金刚石磨抛盘制备与试验［J］. 中国机械工程，2015，26(22)：3014-3020.
WANG Bo, XIAO Bing, SHAO Mingjia. Fabrication and Experiments of Brazed Diamond Grinding Disk for Dry Grinding［J］. China Mechanical Engineering, 2015, 26(22): 3014-3020.
［5］HUANG G Q, YU K F, ZHANG M Q, et al. Grinding Characteristics of Aluminium Alloy 4032 with a Brazed Diamond Wheel［J］. International Journal of Advanced Manufacturing Technology, 2018, 95(9/12): 4573-4581.
［6］WU H H, XIAO B, XIAO H Z, et al. Study on Wear Characteristics of Brazed Diamond Sheet for Rail's Composite Grinding Wheel under Different Pressures［J］. Wear, 2019, 424/425:183-192.
［7］AURICH J C, HERZENATIEL P, SUDERMANN H, et al. High-performance Dry Grinding Using a Grinding Wheel with a Defined Grain Pattern［J］. CIRP Annals—Manufacturing Technology, 2008, 57(1):357-362.
［8］AURICH J C, BRAUN O, WARNECKE G, et al. Development of a Superabrasive Grinding Wheel with Defined Grain Structure Using Kinematic Si-mulation［J］. CIRP Annals—Manufacturing Technology, 2003, 52(1): 275-280.
［9］YUAN H P, GAO H, LIANG Y D. Fabrication of a New-type Electroplated Wheel with Controlled Abrasive Cluster and Its Application in Dry Grinding of CFRP［J］. International Journal of Abrasive Technology, 2010, 3(4): 299-315.
［10］YU H Y, LV Y S, WANG J. Experimental Investigation on Grinding Temperature of Ti-6Al-4V Using Biomimetic Engineered Grinding Wheel［J］. International Journal of Precision Engineering and Manufacturing-Green Technology, 2019, 6:163-173.
［11］YU H Y, LV Y S, WANG J. Study on Wear of the Grinding Wheel with an Abrasive Phyllotactic Pattern［J］. Wear, 2016, 358/359:89-96.
［12］YU H Y, LV Y S, WANG J. A Biomimetic Engineered Grinding Wheel Inspired by Phyllotaxis Theory［J］. Journal of Materials Processing Technology, 2018, 251: 267-281.
［13］LUO S Y, YU T H, LIU C Y, et al. Grinding Characteristics of Micro-abrasive Pellet Tools Fa-bricated by a LIGA-like Process［J］. International Journal of Machine Tools and Manufacture, 2008, 49(3): 212-219.
［14］毛聪，蔡培浩，蒋艺峰，等. 一种有序微槽结构多层超硬磨料电镀砂轮及其制备方法：中国，201711265544［P］. 2018-04-03.
MAO Cong, CAI Peihao, JIANG Yifeng, et al. Multi-layer Super-hard Abrasive Electroplated Grinding Wheel with Orderly Microgroove Structure, and Preparation Method:China, 201711265544［P］. 2018-04-03.
［15］赫青山，刘天立，赵延军，等. 一种超硬磨料在电镀砂轮中实现有序排布的装置及方法：中国，201811502378［P］. 2018-12-10.
HE Qingshan, LIU Tianli, ZHAO Yanjun, et al. Device and Method for Achieving Orderly Layout of Super-hard Abrasives in Electroplating Grinding Wheel：China, 201811502378［P］. 2018-12-10.

[1]	WEN Donghui, XU Xinqi, ZHENG Zijun. Research on Shear Characteristics of LHP Flow Fields [J]. China Mechanical Engineering, 2021, 32(18): 2203-2210，2216.
[2]	SHI Meng, LI Zhuo, ZENG Xi, JI Shiming, HUANG Pengcheng, ZHENG Qianqian. Experimental Study on Abrasive Dilatancy and Processing of Pneumatic Grinding Wheels under Non-uniform Curvature Surfaces#br# [J]. China Mechanical Engineering, 2021, 32(10): 1191-1199.
[3]	WANG Xiaoming1;ZHANG Jianchao1;WANG Xuping2;ZHANG Yanbin2;LUO Liang3;ZHAO Wei4;LIU Bo5;NIE Xiaolin6;LI Changhe1. Temperature Field Model and Verification of Titanium Alloy Grinding under Different Cooling Conditions [J]. China Mechanical Engineering, 2021, 32(05): 572-578,586.
[4]	ZHANG Gaofeng;GONG Junming;LI Jingtao;XIE Guoguang;SUN Hao. Grinding Experimental Study of Topography-reconstructing Grinding Wheels [J]. China Mechanical Engineering, 2020, 31(12): 1420-1424,1436.
[5]	LU Yanjun;CHEN Fumin;WU Xiaoyu;ZHOU Chaolan. Precision Grinding of Micro-structured Mould Cores and Its Application in Micro Injection Molding [J]. China Mechanical Engineering, 2020, 31(11): 1270-1276,1284.
[6]	ZHENG Zijun;XUE Kaiyuan;WEN Donghui;XU Yaoyao;YING Fuqiang. Study on Hydrodynamic Pressure Characteristics of Linear Hydrodynamic Pressure Polishing [J]. China Mechanical Engineering, 2020, 31(08): 907-914.
[7]	LIU Tao, DENG Zhaohui, GE Zhiguang, LYU Lishu, LIU Wei, PENG Keli . Implementation of Intelligent Decision Cloud Service for Camshaft Grinding Processes [J]. China Mechanical Engineering, 2020, 31(07): 773-780.
[8]	XI Fengfei;ZENG Xi;JI Shiming;CHEN Guoda. Cobalt-based Alloy Material Removing Method under Photocatalytic Conditions [J]. China Mechanical Engineering, 2020, 31(06): 662-669.
[9]	ZHU Wenbo1;LI Kangshun1;ZHU Huanhuan2;CHI Yulun1. Grinding Force Model and Experimental Study of Tapered Roller Ball Base Surfaces [J]. China Mechanical Engineering, 2020, 31(06): 679-687.
[10]	ZHENG Qianqian1;ZENG Xi1,2;JI Shiming1;QIU Lei1;SHI Meng1;XI Fengfei1;QIU Wenbin1. Analysis of Dilatancy Effect and Material Removal Characteristics of Soft-consolidation Abrasives [J]. China Mechanical Engineering, 2019, 30(24): 2925-2933.
[11]	LIU Wei1,2;SHANG Yuanyuan1,2;DENG Zhaohui1,2;LIU Rentong1,2;XIAO Zhouqiang2. Parameter Optimization of High Speed Cylindrical Grinding for Bearing Steel GCr15 Based on Response Surface Method [J]. China Mechanical Engineering, 2019, 30(23): 2829-2834.
[12]	ZHANG Gaofeng;LI Jingtao;WANG Zhigang;CHEN Wenxin. Experimental Study on Nano-CMQL Grinding of Bearing Steels [J]. China Mechanical Engineering, 2019, 30(19): 2342-2348.
[13]	YUAN Julong1;WANG Jie1,2;LYU Binghai1;HUANG Sheng1;ZHANG Taojie1;HANG Wei1. Modeling and Optimization Experimental Research of Conversion Rates in Chemical Mechanical Dry Lapping [J]. China Mechanical Engineering, 2019, 30(18): 2185-2190,2197.
[14]	LIU Wei1，2;SHANG Yuanyuan1，2;DENG Zhaohui1，2;LIU Rentong1，2. Study on Quantitative Evaluations and Dressing Effectiveness for Surface Topography of Grinding Wheels [J]. China Mechanical Engineering, 2018, 29(19): 2277-2283.
[15]	WU Qiaoping1,2;ZHENG Weijia1;DENG Zhaohui1,2;ZHAO Heng2. Research Status and Perspectives of ELID Grinding Oxidation Films [J]. China Mechanical Engineering, 2018, 29(17): 2023-2030.