核安全级DCS设备危险频率下的电接触摩擦学特性

doi:10.3969/j.issn.1004-132X.2024.11.018

摘要/Abstract

摘要： 为研究核安全级分布式控制系统（DCS）设备中的电接触摩擦学特性，对核安全级DCS设备的危险频率进行了评估。建立了一套球面电接触摩擦学试验装置，在危险频率下进行了一系列载流摩擦学试验，探索不同电流作用下界面摩擦磨损特性。研究结果表明，核安全级DCS设备的危险频率为12 Hz；在该频率下，随着输入电流从1 A增大至3 A，摩擦因数呈现先减小后增大的趋势；在大电流作用下，电接触达到失效的时长显著增长；电接触界面表现出划痕、颗粒、微裂纹、磨屑堆积和磨屑飞溅等5种特征；虽然接触区域存在一定的氧化产物，但是只要有足够多的接触区域实现导电通路，界面依然能够保持良好的电接触状态。

关键词: 核安全级DCS, 电接触, 摩擦磨损, 表面分析

Abstract: To study the tribological characteristics of electrical contacts in nuclear safety level DCS equipment, the risk frequency of the equipment was evaluated. A set of ball-on-flat tribological test apparatus was established to conduct a series of current-carrying friction tests at the risk frequency. The interfacial friction and wear characteristics under different input electric currents were investigated and the results show that the risk frequency of the nuclear safety level DCS equipment is as 12 Hz. At this frequency, as the input current increases from 1 A to 3 A, the friction coefficient shows a trend of decreasing first and then increasing. Under high-current conditions, the duration until electrical contact failure significantly increases. The electrical contact interfaces exhibit five features: scratches, particles, micro-cracks, debris accumulation and splashing. Although there are some oxidation products in the contact areas, as long as there are enough contact areas to achieve conductivity path, the interface may still maintain good electrical contact status.

Key words: nuclear safety level DCS, electrical contact, friction and wear, surface analysis

中图分类号:

王东伟, 李发强, 赵阳, 黄起昌, 汪凡雨, 刘滨. 核安全级DCS设备危险频率下的电接触摩擦学特性[J]. 中国机械工程, 2024, 35(11): 2063-2070.

WANG Dongwei, LI Faqiang, ZHAO Yang, HUANG Qichang, WANG Fanyu, LIU Bin. Tribological Performance of Electrical Contacts at Risk Frequency of Nuclear Safety Level DCS Equipment[J]. China Mechanical Engineering, 2024, 35(11): 2063-2070.

导出引用管理器 EndNote|Ris|BibTeX

链接本文: http://www.cmemo.org.cn/CN/10.3969/j.issn.1004-132X.2024.11.018

http://www.cmemo.org.cn/CN/Y2024/V35/I11/2063

参考文献

［1］郁大照, 刘琦, 冯利军，等. 电连接器微动腐蚀损伤行为与机理研究综述［J］. 表面技术, 2021,50(12):233-245.
YU Dazhao, LIU Qi, FENG Lijun, et al. Review on the Behavior and Mechanism of Fretting Corrosion Damage of Electrical Connectors［J］. Surface Technology, 2021,50(12):233-245.
［2］王东伟, 刘明星, 陈晓, 等. 电子连接器微动摩擦磨损问题研究综述［J］. 重庆理工大学学报(自然科学), 2021, 35(10):210-223.
WANG Dongwei, LIU Mingxing, CHEN Xiao, et al. Review on Fretting Friction and Wear Problems of Electrical Connectors［J］. Journal of Chongqing University of Technology(Natural Science), 2021, 35(10):210-223.
［3］谢博华, 鞠鹏飞, 吉利, 等. 电接触材料摩擦学研究进展［J］. 摩擦学学报, 2019, 39(5):656-668.
XIE Bohua, JU Pengfei, JI Li, et al. ResearchProgress on Tribology of Electrical Contact Materials［J］. Tribology, 2019, 39(5):656-668.
［4］BRAUNOVIC M, KONCHITS V V, MYSHKIN N K, et al. 电接触理论、应用与技术［M］. 许良军，译. 北京:机械工业出版社, 2010.
BRAUNOVIC M, KONCHITS V V, MYSHKIN N K, et al. Electrical Contacts Fundamentals, Applications and Technology［M］. XU Liangjun，Translated. Beijing:China Machine Press, 2010.
［5］ZHAO H, FENG Y, ZHOU Z J, et al. Effect of Electrical Current Density, Apparent Contact Pressure, and Sliding Velocity on the Electrical Sliding Wear Behavior of Cu-Ti3AlC2 Composites［J］. Wear, 2020, 444/445:203156.
［6］YASAR I, CANAKCI A, ARSLAN F. The Effect of Brush Spring Pressure on the Wear Behaviour of Copper-graphite Brushes with Electrical Current［J］. Tribology International, 2007, 40(9):1381-1386.
［7］LIU X L, CAI Z B, HE J F, et al. Effect of Elevated Temperature on Fretting Wear under Electric Contact［J］. Wear, 2017, 376/377:643-655.
［8］LIU R T, CHENG K, CHEN J, et al. Friction and Wear Properties of High Temperature and Low Temperature Sintered Copper-graphite Brushes at Different Ambient Temperatures［J］. Journal of Materials Research and Technology, 2020, 9(4):7288-7296.
［9］骆燕燕, 张乐, 孟凡斌, 等. 振动环境下电连接器接触性能退化机理［J］. 中国机械工程，2018, 29(16):1952-1957.
LUO Yanyan, ZHANG Le, MENG Fanbin, et al. Contact Performance Degradation Mechanism of Electrical Connectors under Vibration Conditions［J］. China Mechanical Engineering, 2018, 29(16):1952-1957.
［10］肖仕红, 张靖柯, 张辉耀, 等. 大变温工况下电接触件的力学特性与接触性能分析［J］. 中国机械工程，2021, 32(19):2383-2389.
XIAO Shihong, ZHANG Jinke, ZHANG Huiyao, et al.Analysis of Mechanics Characteristics and Contact Performance for Electrical Contacts under Great Temperature Variation Conditions［J］. China Mechanical Engineering, 2021, 32(19):2383-2389.
［11］REN W B, WANG P, SONG J, et al. Effects of Current Load on Wear and Fretting Corrosion of Gold-plated Electrical Contacts［J］. Tribology International, 2014, 70:75-82.
［12］PARK Y W, RAMESH BAPU G N K, LEE KY. The Influence of Current Load on Fretting of Electrical Contacts［J］. Tribology International, 2009, 42:682-689.
［13］CSAPO E, ZAIDI H, PAULMIER D, et al. Influence of the Electrical Current on the Graphite Surface in an Electrical Sliding Contact［J］. Surface and Coatings Technology, 1995, 76/77:421-424.
［14］POLJANEC D, KALIN M, KUMAR L. Influence of Contact Parameters on the Tribological Behaviour of Various Graphite/Graphite Sliding Electrical Contacts［J］. Wear, 2018, 406/407:75-83.
［15］刘艳阳, 刘明星, 雷敏杰, 等. 安全级DCS“龙鳞系统”研制综述及展望［J］. 中国核电, 2019, 12(5):537-541.
LIU Yanyang, LIU Mingxing, LEI Minjie, et al.Review and Prospect of Safety-related DCS of Longling System［J］. China Nuclear Power, 2019, 12(5):537-541.
［16］PEAKMAN A, OWEN H, ABRAM T. The Core Design of a Small Modular Pressurised Water Reactor for Commercial Marine Propulsion［J］. Progress in Nuclear Energy, 2019, 113:175-185.
［17］WANG D W, LIU M X, WU X, et al. Structure Topology Optimization Design and Shock Resistance Study on Nuclear Power Safety DCS Cast Aluminum Cabinet［C］∥Proceedings of the 2020 International Conference on Nuclear Engineering Collocated with the ASME 2020 Power Conference. Los Angeles,2020:V001T06A024.
［18］BRAUNOVIC M. Fretting in Electrical/Electronic Connections:a Review［J］. IEICE Transactions on Electronics 2009, 92(8):982-991.
［19］PARK Y W, JOO H G, LEE K Y. Effect of Intermittent Fretting on Corrosion Behavior in Electrical Contact［J］. Wear, 2010, 268(3/4):353-360.
［20］GWEON J H, JOO B S, JANG H. The Effect of Short Glass Fiber Dispersion on the Friction and Vibration of Brake Friction Materials［J］. Wear, 2016, 362/363:61-67.
［21］GRANDIN M, WIKLUND U. Influence of Mechanical and Electrical Load on a Copper/Copper-graphite Sliding Electrical Contact［J］. Tribology International, 2018，121：1-9.

[1]	徐平, 罗晶, 于英华, 沈佳兴, 黎文利. 织构化盘式摩擦副性能及优化设计研究[J]. 中国机械工程, 2024, 35(10): 1774-1782.
[2]	逄显娟, 岳世伟, 黄素玲, 谢金梦, 王帅, 宋晨飞, 岳赟, 刘建, 李栋. 碳纤维/聚醚醚酮（CF/PEEK）复合材料摩擦磨损性能及抗摩擦静电特性研究[J]. 中国机械工程, 2023, 34(03): 277-286.
[3]	林羽东, 郭智威, 袁成清, . 聚四氟乙烯填充含量对钢背超高分子量聚乙烯纤维织物复合材料摩擦学性能的影响[J]. 中国机械工程, 2022, 33(12): 1484-1492，1503.
[4]	范庆波, 杨帆, 关晓艳, 李浩, 樊小强, 朱旻昊. TiVN涂层的耐磨性与切削性能的关联研究[J]. 中国机械工程, 2022, 33(12): 1493-1503.
[5]	潘承怡, 童圆栖, 曹冠群, 赵彦玲. 微结构表面展开轮摩擦磨损特性与仿真研究[J]. 中国机械工程, 2021, 32(22): 2689-2696.
[6]	李迎春1，2;程蓓1;邱明1，2;谷守旭1;范恒华1. 不同石墨烯添加量下MoS2基复合涂层的摩擦磨损及耐腐蚀性能[J]. 中国机械工程, 2020, 31(20): 2437-2444.
[7]	李蓉蓉;尹延国;张开源;曾庆勤 ;陈奇. 机械合金化FeS/Cu复合材料的摩擦磨损性能[J]. 中国机械工程, 2020, 31(17): 2024-2030.
[8]	徐增闯, 崔维鑫, 郝丽春, 梁宇翔, 郑伟波. 空间用合成碳氢润滑油的长寿命润滑特性分析[J]. 中国机械工程, 2020, 31(15): 1793-1797.
[9]	员霄1;王井1,2;何冰1,2;陈志凯1,2;朱青海1;蹤雪梅1,2. H13钢激光相变硬化的组织与性能试验研究[J]. 中国机械工程, 2020, 31(04): 432-437,444.
[10]	傅华;朱伟;郑沈威;闫春泽. 载荷对激光选区烧结Cf/SiC复合材料摩擦磨损性能的影响[J]. 中国机械工程, 2019, 30(21): 2604-2610.
[11]	张开源;尹延国;张国涛;谢致远;陈奇. 高能球磨-粉末冶金法制备硫化亚铁/铁基轴承材料的摩擦学性能[J]. 中国机械工程, 2019, 30(18): 2172-2178.
[12]	席翔, 夏延秋, 曹正锋, 王骏遥, 梁秀兵, 乔玉林. 高速电弧喷涂Al-Ni-Mm-Co涂层在脂润滑下的摩擦磨损性能[J]. 中国机械工程, 2017, 28(02): 215-222.
[13]	刘景文, 周后明, 周文, 邓建新, 张高峰, 周友行. 基于固体润滑剂与原位反应双机制自润滑陶瓷刀具[J]. 中国机械工程, 2016, 27(15): 2069-2074.
[14]	韩传军, 郑继鹏, 张杰, 陈飞. 不同高温浆体中螺杆钻具定子衬套的摩擦规律[J]. 中国机械工程, 2016, 27(14): 1948-1952.
[15]	胡利鸿, 莫继良, 王东伟, 阳江舟, 陈光雄, 朱旻昊. 沟槽和圆坑织构抑制摩擦尖叫噪声研究[J]. 中国机械工程, 2016, 27(09): 1158-1164.