中国机械工程

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基于改进关联规则的卸船机故障预测模型

叶永伟;程毅飞;赖剑人;任设东   

  1. 浙江工业大学特种设备制造与先进加工技术教育部/浙江省重点实验室,杭州,310014
  • 出版日期:2019-10-25 发布日期:2019-10-29

Fault Prediction Model of Ship Unloader Based on Improved Association Rules

YE Yongwei;CHENG Yifei;LAI Jianren;REN Shedong   

  1. Key Laboratory of Special Purpose Equipment and Advanced Manufacturing Technology,Ministry of Education & Zhejiang Province, Zhejiang University of Technology, Hangzhou, 310014
  • Online:2019-10-25 Published:2019-10-29

摘要: 为使桥式抓斗卸船机安全稳定运行,针对大量监测数据利用率低、故障诊断不及时等问题,提出了基于兴趣度关联规则的卸船机故障预测模型方法。采用传感器监测和时域分析方法获取卸船机运行参数空间,利用聚类离散算法将监测数据根据其属性值域离散为非线性聚类区间,获取卸船机关联规则组,提取状态数据关联维的权重系数,构建状态监测数据关联规则指向性特征约束函数模型,通过预测模型中关联规则状态的改变实现故障预测。实验结果表明,该方法能有效表征卸船机运行状态监测的关联内部特征信息,实现对卸船机故障类别的预测,降低卸船机故障发生的频率。

关键词: 桥式抓斗卸船机, 故障预测, 关联规则, 权重系数, 预测函数

Abstract: In order to ensure the safe and stable operation of the bridge grab ship unloaders, problems such as low utilization ratio of monitoring data and not timely failure diagnosis were put forward. To address these problems, a new ship unloader equipment fault prediction model method was proposed based on the improved interest association rule analysis method. The sensor monitoring method and time domain analysis method were used to obtain the operating parameter spaces of the ship unloaders. By using the clustering discrete algorithm, the monitoring data were divided into nonlinear clustering intervals according to their attribute ranges, and the association rule group of ship unloaders was obtained, and the directional feature constraint function of the state monitoring data association rules was constructed to extract the weight coefficients of state data of correlation dimensions, and fault prediction was realized through the association rule changes in the prediction model. The experimental results show that this method may effectively reflect the associated internal feature informations of the ship unloader running state monitoring, and realize the prediction of the ship unloader fault categories, and it is of realistic significance to reduce the frequency of faults.

Key words: bridge type grab ship unloader, fault prediction, association rule, weight coefficient, predictive function

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