面向个性化定制焊接式渣包参数化方法

摘要/Abstract

摘要： 针对传统铸造渣包存在生产制造能耗大、生产周期长、使用寿命短、修复成本高等问题，提出了一种由客户驱动的焊接式渣包参数化设计方法。该方法结合了模型设计、有限元分析与参数化设计等技术，采用模块化设计思想，并利用循环语句对渣包中零部件的属性进行快速选择性的添加。最后用SolidWorks软件平台开发出焊接式渣包的参数化设计系统。实例分析表明，该系统不仅满足了客户多样化、个性化需求，而且提高了焊接式渣包的设计效率。

关键词: 焊接式渣包, 模型设计, 有限元分析, 参数化设计, 模块化

Abstract: Aiming at the problems of traditional casting cinder ladles，such as large manufacturing energy consumption，long production cycle，short service life，and high repair cost，a welded cinder ladle parameterized design approach driven by customers was put forward.This method combined techniques of model design，finite element analysis，and parameterized design.The modular design idea was adopted，the attributes of cinder ladle's parts were added in a quick and selective way by applying loop statements.Finally，a parameterized design system of welded cinder ladles was developed with SolidWorks software platform.The analysis of examples shows that the system may meet diversified and personalized customer demands，and improve design efficiency of welding cinder ladles.

Key words: welded cinder ladle, model design, finite element analysis, parameterized design, modularization

中图分类号:

TP391.7

董玉德1;李久成1;杨善来2;陈明龙1;王男1. 面向个性化定制焊接式渣包参数化方法[J]. 中国机械工程.

DONG Yude1;LI Jiucheng1;YANG Shanlai2;CHEN Minglong1;WANG Nan1. Parameterized Method for Personalized Oriented Welded Cinder Ladles[J]. China Mechanical Engineering.

参考文献

[1]NEACSU I A，SCHEICHL B，ROJACZ H，et al.Transient Thermal-stress Analysis of Steel Slag Pots：Impact of the Solidifying-slag Layer on Heat Transfer and Wear[J].Steel Research International，2016，87（6）:720-732.
[2]ROJACZ H，NEAC-U I A，WIDDER L，et al.Thermal Effects on Wear and Material Degradation of Slag Pots Operating in Steel Production[J].Wear，2016，350（1）:35-45.
[3]马金元,郝海文,宋建军.大型铸钢渣罐的开发[J].包钢科技，2009，35（6）:15-17.
MA Jinyuan,HAO Haiwen,SONG Jianjun.Development of Large Cast Steel Slag Pot[J].Science and Technology of Baotou Steel，2009，35（6）:15-17.
[4]张相福.大型冶金渣罐焊缝开裂修复及改进措施[J].金属加工（热加工），2011（20）:42-44.
ZHANG Xiangfu.Repairing and Improvement of Weld Seam of Large Metallurgical Slag Pot [J].Metalworking （Hot Working），2011 （20）：42-44.
[5]王厉刚,蒋娟娟,孙德标,等.钢渣渣罐的热强度分析及结构改进[J].冶金设备，2013（6）:66-68.
WANG Ligang,JIANG Juanjuan，SUN Debiao.Thermal Strength Analysis and Structural Improvement of Steel Slag Pot [J].Metallurgical Equipment，2013 （6）：66-68.
[6]缪小冬,刘兵,王大林,等.基于Pro/E布局控制的电子设备结构快速设计技术研究[J].航天控制,2015,33（4）:90-94．
MIAO Xiaodong,LIU Bing,WANG Dalin.Research on Rapid Design Technology of Electronic Equipment Structure Based on Pro/E Layout Control [J].Space Control，2015,33 （4）：90-94.
[7]LIANG Tingpeng，YANG Yunfang，CHEN Dengneng，et al.A Semantic-expansion Approach to Personalized Knowledge Recommendation[J].Decision Support Systems,2008,45（3）:401-412.
[8]朱晓魏，林忠钦,金先龙,等.面向大批量定制产品的快速设计系统的研究[J].计算机集成制造系统，2003，9（9）:817-822.
ZHU Xiaowei，LIN Zhongqin，JIN Xianlong.Research on Rapid Design System for Mass Customization Products [J].Computer Integrated Manufacturing System—CIMS，2003，9（9）：817-822.
[9]王海军，孙宝元，张建明,等.客户需求驱动的模块化产品配置设计[J].机械工程学报，2005，41（4）:85-91.
WANG Haijun，SUN Baoyuan，ZHANG Jianming，et al.Client Demand-driven Modular Product Configuration Design[J].Chinese Journal of Mechanical Engineering，2005,41（4）:85-91.
[10]祁国宁,杨青海.大批量定制生产模式综述[J].中国机械工程，2004，15（14）:1240-1245.
QI Guoning，YANG Qinghai.Summarization of Mass Customization Production[J].China Mechanical Engineering，2004，15（14）：1240-1245.
[11]CHAO P Y,CHEN T T.Analysis of Assembly through Product Configuration [J].Computers in Industry,2001,44 （2）：189-203.
[12]侯亮,唐任仲,徐燕申.产品模块化设计理论、技术与应用研究进展[J].机械工程学报,2004,40（1）:56-61.
HOU Liang,TANG Renzhong,XU Yanshen.Research Progress on the Theory，Technology and Application of the Product Modularization Design[J].Chinese Journal of Mechanical Engineering，2004，40（1）：56-61
[13]潘双夏,高飞,冯培恩.批量客户化生产模式下的模块划分方法研究[J].机械工程学报,2003,39（7）:1-6.
PAN Shuangxia，GAO Fei，FENG Peien.Research on Module Partitioning Method in Bulk Customized Production Mode[J].Chinese Journal of Mechanical Engineering，2003，39（7）：1-6.
[14]谢超,陈毓芬,王英杰,等.基于参数化模板技术的电子地图设计[J].武汉大学学报（信息科学版）,2009,34（8）:956-960.
XIE Chao，CHEN Yufen，WANG Yingjie.Design of Electronic Map Based on Parametric Template Technology[J].Journal of Wuhan University （Information Science Edition），2009，34（8）：956-960.
[15]杨善来,丁毅,谈国荣,等.基于模块化的矿车参数化方法研究[J].机电工程,2016（12）:1436-1441.
YANG Shanlai,DING Yi,TAN Guorong，et al.Research on Parametric Method of Catastrophe Based on Modular [J].Journal of Mechanical & Electrical Engineering，2016（12）：1436-1441
[16]张祥林,邓磊.基于参数化模板的大批量定制设计方法[J].华中科技大学学报（自然科学版）,2007,35（8）:105-108.
ZHANG Xianglin,DENG Lei.Mass Customization Design Method Based on Parameterized Template[J].Journal of Huazhong University of Science and Technology （Natural Science Edition），2007，35（8）：105-108.
[17]吴伟伟,唐任仲,侯亮,等.基于参数化的机械产品尺寸变型设计研究与实现[J].中国机械工程，2005，16（3）:218-222.
WU Weiwei，TANG Renzhong，HOU Liang，et al.Research and Realization of Dimension Deformation Design Based on Parametric Mechanical Product[J].China Mechanical Engineering,2005,16 （3）：218-222.
[18]丁毅.基于SolidWorks发泡模3D建模系统开发与研究[D].合肥：合肥工业大学，2017.
DING Yi .Research and Design of Foam Mold 3D Modeling System Based on SolidWorks[D].Hefei： Heifei University of Technology，2017.