中国机械工程

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不锈钢车体搭接接头激光非熔透焊接工艺及其拉剪性能

温鹏1;邬瑞峰2;王秀义3;安吉2;王小龙4;张炎1   

  1. 1.清华大学先进成形制造教育部重点实验室,北京,100084
    2.天津北车轨道装备有限公司,天津,300300
    3.唐山轨道客车有限责任公司,唐山,063000
    4.东方电气集团东方电机有限公司,德阳,618000
  • 出版日期:2017-06-10 发布日期:2017-06-13
  • 基金资助:
    国家自然科学基金资助项目(U1537205)

Laser Welding Parameters and Tensile Properties of Partial Penetration Lap Joint for Stainless Train Body

WEN Peng 1;WU Ruifeng2;WANG Xiuyi3;AN Ji2;WANG Xiaolong 4;ZHANG Yan1   

  1. 1.Key Laboratory for Advanced Materials Processing Technology,Ministry of Education,Tsinghua University,Beijing,100084
    2.Tianjin JL Railway Transport Equipment Co.,Ltd.,Tianjin,300300
    3.CRRC Tangshan Co., Ltd.,Tangshan,Hebei,063000
    4.Dongfang Electric Machinery Co.,Ltd.,Deyang,Sichuan,618000
  • Online:2017-06-10 Published:2017-06-13

摘要: 针对高强不锈钢车体常用的301L不锈钢搭接接头,采用不同光斑直径光纤激光器和焊接工艺参数,进行激光非熔透焊接工艺研究,获得了激光焊接工艺参数对焊缝成形质量、表面热影响痕迹、焊缝熔化形状和接头拉剪性能的影响规律,并对激光焊接工艺参数的优化原则和方法进行了讨论。结果表明,对于0.8mm内板(301L-H)和1.5mm外板(301L-1.4318)组合,当激光聚焦光斑直径不小于0.4mm且功率大于2kW时,能在较大的参数窗口内确保搭接接头外观和力学性能满足要求;对于光斑直径为0.4mm的光纤激光器,为确保无热影响区痕迹,应精确控制熔深小于1.4mm,为确保拉剪性能大于等价电阻焊接头,结合面熔宽应大于0.8mm;对于母材强度高于930MPa的301L-H不锈钢板搭接接头,剪切拉伸断裂位置始终位于内外板结合面的焊缝处,接头承载能力与结合面熔宽线性相关。

关键词: 不锈钢, 激光焊接, 搭接, 轨道交通

Abstract: Partial penetration lap laser welding was used for 301L-H stainless steel train bodies to solve the heats and the weld distortion problems. The effects of focused laser spot diameter and welding parameters were investigated with using fiber laser. Relationship among processing parameters and welding quality index like formation quality, heat trace on the surface, penetration shape and shear tensile performance, were concluded. The principles and methods were discussed for the selection of optimized parameters. For the combination of 0.8mm and 1.5mm high tensile strength plates, which were typically used for light weight train bodies, the outputs of laser machine should be over 2kW, and the focused spot diameters should be over 0.4mm if a large processing window was obtained to satisfy both appearance and mechanical requirements. For fiber laser with 0.4mm spot diameter, the penetration should be less than 1.4mm to make the outside surfaces no heat traces, and the fusion width in the interfaces between inner and external plate should be more than 0.8mm to make the tensile strength higher than that of resistance spot welding. For 301L-H stainless steel with tensile strength over 930MPa, the fractures are always located in the fusion zones at the interfaces between inner and external plates, so the tensile capacity is linearly related to the fusion widths in the interfaces.

Key words: stainless steel, laser welding, lap joint, railway transport

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