磁力研磨法加工弯管内表面的工艺参数优化

摘要/Abstract

摘要：

利用磁力研磨法，使安装在六自由度机械手的磁力研磨装置带动弯管内部的磁粒刷沿弯管中心轴线往复运动，同时磁力研磨装置旋转，解决空间弯管内表面研磨加工的技术难题。选取了影响磁力研磨工艺抛光弯管内表面的主要工艺参数（磁极转速、加工间隙、磁性磨粒粒径、轴向进给速度）并应用正交试验设计法对钛合金弯管内表面进行了研磨试验，结合试验数据对工艺参数进行了分析和优化。通过对比钛合金弯管内表面研磨前后的表面粗糙度及形貌变化，验证了采用磁力研磨工艺对弯管内表面进行光整加工的可行性和可靠性。

关键词: 磁力研磨；空间弯管, 工艺参数, 正交试验

Abstract:

A magnetic abrasive finishing was utilized to make the magnetic abrasive device mounted on the six degrees of freedom manipulator to take the magnetic brush inside the bending pipe to reciprocate along center axis of the elbow. The magnetic abrasive device was whirled at the same time, then the technical problem to polishing the inner-surface of the space elbow pipe was solved. Several major process parameters(pole speed, gap, magnetic abrasive particle size, the axial feed rate) obviously impacting the magnetic abrasive polishing to inner-surface of the space bending pipe were selected to make polishing experiments by orthogonal technology. The process parameters of magnetic abrasive polishing were analyzed and optimized combined with experimental data. By comparing the surface roughness and the change of surface morphology before and after polishing, it verifies the feasibility and reliability of magnetic abrasive finishing to inner surface of space bending pipe.

Key words: magnetic , abrasive , finishing;space , bending pipe;process , parameter;orthogonal test

中图分类号:

TH161

韩冰, 刘立鑫, 陈燕. 磁力研磨法加工弯管内表面的工艺参数优化[J]. 中国机械工程, 2015, 26(6): 814-817.

Han Bing, Liu Lixin, Chen Yan. Optimization of Process Parameters on Magnetic Abrasive Finishing to Inner Surface of Bending Pipe[J]. China Mechanical Engineering, 2015, 26(6): 814-817.

参考文献

[1]江志强,杨合,詹梅,等.钛合金管材研制及其在航空领域应用的现状与前景[J].塑性工程学报,2009,16(4):44-50.
Jiang Zhiqiang,Yang He,Zhan Mei,et al.State-of-the-arts and Prospectives of Manufacturing and Application of Titanium Alloy Tube in Aviation Industry[J].Journal of Plasticity Engineering,2009,16(4):44-50.
[2]熊威,甘忠.空间弯管仿真与回弹补偿[J].中国机械工程,2013,24(23):3249-3254.
Xiong Wei,Gan Zhong.Simulation and Compensation for Springback in Spatial Tube Bengding[J].China Mechanical Engineering, 2013, 24(23):3249-3254.
[3]陈逢军,尹韶辉,王宇.结合ELID磨削与MAF工艺对复杂曲面的加工控制[J].中国机械工程, 2008,19(22):2657-2661.
Chen Fengjun,Yin Shaohui,Wang Yu.Machining Control for Complex Surfaces Based on Electrolytic In-process Dressing(ELID) Grinding and Magnetic Abrasive Finishing(MAF)[J].China Mechanical Engineering,2008,19(22):2657-2661.
[4]Girma B,Joshi S S,Raghuramet M. An Experimental Analysis of Magnetic Abrasives Finishing of Plane Surfaces[J]. Machining Science and Technology,2006，10(3):323-340.
[5]陈燕,巨东英.应用磁研磨法对细长管内表面的抛光处理[J].模具制造,2004(10):48-50.
Chen Yan,Ju Dongying.Application of Magnetic Abrasive Finishing Method for Polishing the Surface of the Slender Tube[J]. Mold Manufacturing,2004(10):48-50.
[6]Shinmura T,Yamaguchi H.Study on a New Internal Finishing Process of a Nonferromagnitic Tube by the Application of a Linearly Traveling Magnetic-field-on the Process Principle and the Behaviors of Magnetic Finishing Tool[J].International Journal of the Japan Society for Precision Engineering,1994,28(1):29-34.
[7]Ik-Tae Im,Sang Don Mun, Seong Mo Oh. Micro Machining of an STS 304 Bar by Magnetic Abrasive Finishing[J]. Journal of Mechanical Science and Technology,2009,23(7):1982-1988.
[8]Nishida H, Shimada K, Goto M. Polishing Inner Capillary Walls by a Magnetic Compound Fluid[J]. Int. J. Appl. Electromagnet Mech.,2007,25(1/4):25-29.
[9]Shinmura T,Yamaguchi H.Study on a New Internal Finishing Process by the Application of Magnetic Abrasive Machining Internal Finishing of Stainless Steel Tube and Clean Gas Bomb[J]. JSME International Journal Series C-dynamics Control Robotics Design and Manufacturing,1995,38(4):798-804.
[10]Yamaguchi H,Shinmura T,Kobayshi A.Development of an Internal Magnetic Abrasive Finishing Process for Nonferromagnetic Complex Shaped Tubes[J].JEMS International Journal Series C-dynamics Control Robotics Design and Manufacturing, 2001, 44(1): 275-281.
[11]Kwak J S,Kim I K,Ha M K,et al.Optimization Strategies of Grinding Parameters for Metal Matrix Composites by Design of Experiments and Genetic Algorithm[C]//International Conference on Leading Edge Manufacturing in 21st Century.2005:607-612.
[12]Singh S,Shan H S,Kumar P.Parametric Optimization of Magnetic-field-assisted Abrasive Flow Machining by the Taguchi Method[J]. Quality and Reliability Engineering International,2002,18:273-283.

[1]	倪恒欣, 阎春平, 陈建霖, 侯跃辉, 陈亮. 高速干切滚齿工艺参数的多目标优化与决策方法[J]. 中国机械工程, 2021, 32(07): 832-838.
[2]	林志树1,2;黄辉2. 多线往复摇摆线锯切割水晶玻璃的试验研究[J]. 中国机械工程, 2021, 32(02): 132-140.
[3]	龙江启1;林坚1;陈先兵2;王子宁2. 通风制动盘结构参数对制动抖动的敏感性[J]. 中国机械工程, 2020, 31(24): 2966-2971.
[4]	李铭, 代培培, 常志东, 陈军, . [成形质量的闭环与自适应控制技术]具有开放几何特征钣金件渐进成形的回弹控制与补偿[J]. 中国机械工程, 2020, 31(22): 2723-2727.
[5]	吴海华, 张成, 李亚峰, 刘力, 徐李杰. 人造石墨粉末选择性激光烧结成形工艺实验研究[J]. 中国机械工程, 2020, 31(15): 1838-1845.
[6]	熊江茗, 周杰, 王时龙, 杨波, 王四宝, 董建鹏. 基于Johnson-Cook模型的不锈钢管剪切数值模拟[J]. 中国机械工程, 2020, 31(15): 1877-1884.
[7]	刘莹;毕杰;于同敏. 不同工艺参数与超声振动作用下成形制件的盐雾老化性能[J]. 中国机械工程, 2020, 31(09): 1115-1122.
[8]	高建平;孙家辉;徐振海;郗建国. 基于行驶工况的插电式混合动力公交车控制参数自动化标定方法[J]. 中国机械工程, 2020, 31(06): 631-637.
[9]	朱文博1;黎康顺1;朱欢欢2;迟玉伦1. 圆锥滚子球基面磨削力模型及实验研究[J]. 中国机械工程, 2020, 31(06): 679-687.
[10]	陈尤旭1,2;王德山1;张伟1,2;金国庆1,2. 面向软体机器人的3D打印硅胶软材料实验研究[J]. 中国机械工程, 2020, 31(05): 603-609,629.
[11]	李鹏1,2;乔凤斌2;王飞2;丘廉芳2;王江2;赵维刚2. 异种高性能热塑性材料旋转摩擦铆接工艺研究[J]. 中国机械工程, 2019, 30(19): 2372-2377.
[12]	徐波1,2;干为民1,2;何亚峰1,2;李文静3;王祥志1,2. 阶梯孔数控电解镗孔加工的阴极设计及试验研究[J]. 中国机械工程, 2019, 30(12): 1498-1506.
[13]	陈正文1;阮晓峰2;邹佳林2;任启乐3;龙新平2;孟俊坤4. 磨料水射流切割碳纤维复合材料的表面粗糙度试验[J]. 中国机械工程, 2019, 30(11): 1315-1321.
[14]	郑子军;李攀星;蔡东海;文东辉. 液动压悬浮抛光流场的数值模拟及抛光工具盘结构优化[J]. 中国机械工程, 2019, 30(06): 638-643.
[15]	尚宝平1;闫富宏1;刘高峰2;陈振中3;邱浩波4;李晓科1. 基于近似模型的铣削工艺参数可靠性设计优化[J]. 中国机械工程, 2019, 30(04): 480-485,493.