基于热喷涂的轴类零件再制造工艺及其残余应力分析

中国机械工程 ›› 2014, Vol. 25 ›› Issue (24): 3368-3372.

基于热喷涂的轴类零件再制造工艺及其残余应力分析

曹华军;童少飞;陈海峰;舒林森

重庆大学机械传动国家重点实验室,重庆,400030

出版日期:2014-12-25 发布日期:2014-12-30
基金资助:
“十二五”国家科技支撑计划资助项目（2011BAF11B09）；高等学校博士学科点专项科研基金资助项目（20110191110005）

Analysis of Remanufacturing Process and Residual Stress of Axis Parts Based on Thermal Spraying

Cao Huajun;Tong Shaofei;Chen Haifeng;Shu Linsen

State Key Lab of Mechanical Transmission,Chongqing University,Chongqing,400030

Online:2014-12-25 Published:2014-12-30
Supported by:
The National Key Technology R&D Program（No. 2011BAF11B09）;Research Fund for the Doctoral Program of Higher Education of China（No. 20110191110005）

摘要/Abstract

摘要：

热喷涂技术是再制造工程的关键支撑技术之一，是实现损伤零部件表面尺寸快速恢复、性能大幅提升以及服役寿命延长的重要技术手段。热喷涂制备的涂层系统内过大的残余应力对再制造零件的质量和可靠性有着重要的影响。以某废旧滚齿机主轴为例，采用等离子喷涂技术对磨损的外锥面进行了修复,基于有限元法对涂层/基体系统在冷却过程中产生的残余应力及其分布情况进行了分析和预测,并用X射线衍射法检测验证了所建立的分析模型的合理性以及模拟结果的可信度。涂层系统残余应力的模拟结果和检测结果具有很好的一致性。

关键词: 轴类零件, 再制造工艺, 热喷涂, 残余应力

Abstract:

As one of the key supporting technologies of remanufacturing engineering, thermal spraying was an important technical means to achieve surface size recovered rapidly, to improve performance significantly and to extend service life of the damaged parts. But the excessive residual stresses in the coating system had an important influence on the quality and reliability of remanufactured parts. A case of used hobbing machine spindle was analyzed, and air plasma spraying was adopted to remanufacture the abraded outer taper surface. The residual stresses generated in coating/substrate system during the cooling process and also the distribution were simulated by using finite element method, and X-ray diffraction method was applied to verify the rationality of the established model and the credibility of the simulation results. Simulation results have good consistency with the test ones.

Key words: axis part, remanufacturing process, thermal spraying, residual stress

中图分类号:

TH162

曹华军, 童少飞, 陈海峰, 舒林森. 基于热喷涂的轴类零件再制造工艺及其残余应力分析[J]. 中国机械工程, 2014, 25(24): 3368-3372.

Cao Huajun, Tong Shaofei, Chen Haifeng, Shu Linsen. Analysis of Remanufacturing Process and Residual Stress of Axis Parts Based on Thermal Spraying[J]. China Mechanical Engineering, 2014, 25(24): 3368-3372.

参考文献

[1]徐滨士.再制造工程的现状与前沿[J].材料热处理学报，2010，31(1)：10-14
Xu Binshi. State of the Art and Future Development in Remanufacturing Engineering[J].Transactions of Materials and Heat Treatment, 2010, 31(1): 10-14.
[2]徐滨士，马世宁，刘世参，等.21世纪的再制造工程[J].中国机械工程，2000，11(1/2)：36-39.
Xu Binshi, Ma Shining, Liu Shican, et al. Remanufacturing Engineering in 21st Century[J]. China Mechanical Engineering, 2000, 11(1/2): 36-39.
[3]Hatcher G D, Ijomah W L, Windmill J F C. Design for Remanufacture: A Literature Review and Future Research Needs[J]. Journal of Cleaner Production, 2011, 19(17/18): 2004-2014.
[4]曹华军，杜彦斌，张明智，等.机床再制造与综合提升内涵及技术框架[J].中国表面工程，2010，23(6)：75-79.
Cao Huajun, Du Yanbin, Zhang Mingzhi, et al. Connotation and Technology Framework of Machine Tool Remanufacturing and Comprehensive Upgrading[J]. China Surface Engineering, 2010, 23(6): 75-79.
[5]董文.电弧喷涂技术在机床主轴再制造中的应用[J].机械制造，2009，47(8)：70-72.
Dong Wen. Application of Arc Spraying Technology in the Machine Tool Spindle Remanufacturing[J]. Machinery Manufacture, 2009, 47(8): 70-72.
[6]韩晓玲，刘霞.基于热喷涂的镗床静压主轴的修复方法[J].制造技术与机床, 2013(2):98-100.
Han Xiaolin, Liu Xia. The Repaired Method of Hydrostatic Spindle of Boring Machine Based on Thermal Spraying[J]. Manufacturing Technology & Machine Tool,2013(2):98-100.
[7]汪勇，魏敏，王志民，等.再制造热喷涂层的残余应力与显微特征的对应关系[J].理化检验（物理分册）, 2011，47(1): 1-10.
Wang Yong, Wei Min, Wang Zhimin, et al. Correlations between Residual Stress and Microscopic Characteristics of Remanufacturing Thermal Spraying Coating[J]. Physical Testing and Chemical Analysis (Part A: Physical Testing), 2011, 47(1):1-10.
[8]Teixeira V. Residual Stress and Cracking in Thin PVD Coating[J]. Vacuum, 2002, 64: 393-399.
[9]范吉明.Cr3C2-NiCr涂层的等离子喷涂及在再制造工程中的应用研究[D].北京：中国石油大学，2009.
[10]Gou R B, Zhang Y L, Xu X D. Residual Stress Measurement of New and In-service X70 Pipelines by X-ray Diffraction Method[J]. NDT&E International, 2011, 44(5): 383-393.
[11]Piao Z Y, Xu B S, Wang H D, et al. Influence of Undercoating on Rolling Contact Fatigue Performance of Fe-based Coating[J]. Tribology International, 2010, 43(1/2):252-258.
[12]Bowen R M, Eringen A C. Continuum Physics[M]. New York: Academic Press,1976.
[13]Nygrds C M, White K W, Chandar K R. Strength of HVOF Coating-substrate Interfaces[J]. Thin Solid Film, 1998, 332(1/2):185-188.
[14]Toparli M, Sen F, Culha O. Thermal Stress Analysis of HVOF Sprayed WC-Co/NiAl Multilayer Coatings on Stainless Steel Substrate Using Finite Element Methods[J]. Journal of Materials Processing Technology, 2007, 190(1/3):26-32.
[15]许国良,王晓墨,邬田华,等.工程传热学[M].北京:中国电力出版社,2011.