大型回转件自动超声波探伤轨迹规划及仿真分析

中国机械工程 ›› 2014, Vol. 25 ›› Issue (19): 2557-2562.

大型回转件自动超声波探伤轨迹规划及仿真分析

曾达幸1;沈二强1;侯雨雷1;邱雪松1;刘佳启2;姚建涛1;赵永生1;周玉林1

1.燕山大学,秦皇岛,066004
2.中国第一重型机械股份公司,齐齐哈尔,161042

出版日期:2014-10-10 发布日期:2014-10-14
基金资助:
国家自然科学基金资助项目（51005195，51275443）

Trajectory Planning and Simulation Analysis of Automatic Ultrasonic Testing for Large Rotary Parts

Zeng Daxing1;Shen Erqiang1;Hou Yulei1;Qiu Xuesong1;Liu Jiaqi2;Yao Jiantao1;Zhao Yongsheng1;Zhou Yulin1

1.Yanshan University, Qinhuangdao,Hebei,066004
2.China First Heavy Industries,Qiqihaer,Heilongjiang,161042

Online:2014-10-10 Published:2014-10-14
Supported by:
National Natural Science Foundation of China（No. 51005195，51275443）

摘要/Abstract

摘要：

针对目前大型回转件主要依靠传统手工探伤的种种缺陷,开展了自动化超声波探伤的轨迹规划与探伤系统运动规律的研究,并进行探头扫查轨迹运动仿真。阐述了自动化探伤模拟手工探伤的工艺原理,分析了工件、探头的运动规律,规划了探头扫查轨迹,整个自动化探伤工艺符合无损探伤国家标准,并将探伤效率提高了5.46倍;联合MATLAB和ADAMS软件对探头扫查轨迹进行仿真,仿真结果验证了轨迹规划的正确性。

关键词: 大型回转件, 自动化超声波探伤, 轨迹规划, 运动仿真

Abstract:

Based on the investigation of the existing problems in traditional manually ultrasonic testing of large rotary parts, trajectory planning and movement law of testing system were researched herein, then the motion simulation of probe inspection trajectory was carried out.This paper discussed the principles of manually testing simulated by automatic testing, set the motion law of the axles and the probe, then planned the probe inspection trajectory. All of the automatic testing process was in line with the standards of non-destructive testing and the efficiency of testing was improved 5.46 times; Based on MATLAB and ADAMS software, the probe inspection trajectory was simulated, and the planning trajectory was realized. The research and results of the simulation demonstrate the feasibility of the automatic testing take the place of manually testing, and possesses theoretical direction significance for the similar trajectory planning in future.

Key words: large rotary part, automatic ultrasonic testing, trajectory planning, motion simulation

中图分类号:

TP23
TP273

曾达幸, 沈二强, 侯雨雷, 邱雪松, 刘佳启, 姚建涛, 赵永生, 周玉林 . 大型回转件自动超声波探伤轨迹规划及仿真分析[J]. 中国机械工程, 2014, 25(19): 2557-2562.

Zeng Daxing, Shen Erqiang, Hou Yulei, Qiu Xuesong, Liu Jiaqi, Yao Jiantao, Zhao . Trajectory Planning and Simulation Analysis of Automatic Ultrasonic Testing for Large Rotary Parts[J]. China Mechanical Engineering, 2014, 25(19): 2557-2562.

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