中国机械工程 ›› 2012, Vol. 23 ›› Issue (24): 2930-2935.

• 机械基础工程 • 上一篇    下一篇

双转臂式差动偏心齿轮系分插机构的优化设计

尹建军1;武传宇2;刘艳1   

  1. 1. 江苏大学现代农业装备与技术省部共建教育部重点实验室,镇江,212013
    2.浙江理工大学,杭州,310018
  • 出版日期:2012-12-25 发布日期:2013-01-06
  • 基金资助:
    江苏高校优势学科建设工程资助项目(苏财教\[2011\]8号);江苏大学现代农业装备与技术省部共建实验室开放基金资助项目(NZ200608);南方农业机械与装备关键技术重点实验室资助项目

Optimization Design of Birotary Arm Type of Separating-transplanting Mechanism with Differential Eccentric Gear Train

Yin Jianjun1;Wu Chuanyu2;Liu Yan1   

  1. 1.Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education & Jiangsu Province,Jiangsu University,Zhenjiang,Jiangsu,212013
    2.Zhejiang Sci-Tech University,Hangzhou,310018
  • Online:2012-12-25 Published:2013-01-06

摘要:

针对超级稻大株距稀植要求,提出了一种双转臂式差动偏心齿轮系分插机构。基于不等分模型求解了齿轮盒围绕中心轮两侧的各级偏心齿轮传动关系,以齿侧法向间隙为非负最小和顶隙大于零为目标,优化了偏心齿轮传动的中心距。以秧爪取秧角和推秧角最小为优化目标,利用人机交互的可视化设计方法优化了二杆插秧机械手参数,使秧爪基本上顺着秧苗方向进出秧门,栽插直立度非常理想。利用反转法建立了行星轮非匀速输出转角驱动下推秧机构的运动学模型,优化了推秧机构的结构参数,得到了准确的凸轮轮廓和推秧动作关系,同时使凸轮机构具有合适的压力角,理论上克服了拨叉动作时产生的较大冲击。运动模拟表明,优化的参数正确,分插机构运转良好,适合株距200~280mm苗高小于352mm的秧苗栽插,特别适合超级稻稀植。 

关键词: 偏心齿轮, 分插机构, 优化设计, CAD

Abstract:

In view of the requirements of transplanting sparsely of the super rice, a kind of birotary arm type of separating-transplanting mechanism with differential eccentric gear train was presented herein. Angle relationship between multilevel gears round both sides of the center gear in gear box was firstly computed based on inequality model. The center distance of eccentric gear transmission was optimized when the optimization objectives were determined as nonnegative minimal normal backlash of tooth flank and positive bottom clearance. Visual design method of human-computer interaction was used to optimize the parameters of the two-link transplanting-seedling manipulator by taking minimal taking-seedling angle and pushing-seedling angle of the manipulator's claw as optimization objectives, and the results may make the claw of manipulator basically get in and out seedling door along the direction of seedling slope and erectly insert into the soil. The inversion method was used to build up kinematic model of the pushing-seedling mechanism driven by non-uniform planetary gear, and its structural parameters were optimized. Accurate cam contour and its motion relationship of pushing seedling were obtained, and the optimization made cam mechanism have proper pressure angle which theoretically overcome heavier motion impact of shifting fork. Motion simulation shows that optimized parameters are right and can make the separating-transplanting mechanism work well. The separating-transplanting mechanism suits to transplant the seedlings whose heights are less than 352mm when planting distance varies from 200mm to 280mm, and it is especially suitable for transplanting the super rice seedling.

Key words: eccentric gear, separating-transplanting mechanism, optimization design;CAD

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