中国机械工程 ›› 2007, Vol. 18 ›› Issue (21): 2547-2550.

• 机械基础工程 • 上一篇    下一篇

应用在线电解修整磨削和磁流变光整加工组合工艺进行碳化硅的纳米加工

尹韶辉1;陈逢军1;盛晓敏1;大森整2;林伟民2;上原嘉宏2   

  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2007-11-10 发布日期:2007-11-10

A Study of Nano-precision Synergistic Process Integrated ELID-grinding and MRF for CVD-SiC

Yin Shaohui1;Chen Fengjun1;Sheng Xiaomin1;Ohmori Hitoshi2;Lin Weimin2;Uehara Yoshihiro2   

  • Received:1900-01-01 Revised:1900-01-01 Online:2007-11-10 Published:2007-11-10

摘要:

利用在线电解修整镜面磨削和磁流变光整加工技术对化学气相沉积碳化硅反射镜进行纳米级精度的加工。首先进行在线电解修整磨削,使反射镜面高效率加工成形,并获得较好的形状精度和表面质量;然后利用磁流变技术进行光整加工,以减少反射镜的亚表面损伤,提高表面质量,并通过修正加工,显著提高了工件表面的形状精度。对化学气相沉积碳化硅进行了一系列的加工试验,高效率地得到Rq=2.4nm(均方根偏差)的表面粗糙度和21.2nm的形状精度,并且对在线电解修整镜面磨削与磁流变光整加工所生成的表面特性进行了分析比较。

关键词: 化学气相沉积碳化硅, 在线电解修整镜面磨削, 磁流变光整加工, 超精密加工, 形状精度, 表面粗糙度

Abstract:

A new ultra-precision synergistic process integrated electrolytic in-process dressing (ELID) grinding and magnetorheological finishing (MRF) was applied to nano-precision finishing for CVD-SiC. ELID grinding, as pre-finishing, was employed to shape rapidly, and obtain a relatively good surface smoothness and form accuracy in high efficiency. Furthermore, MRF, as the final finishing, was used to decrease sub-surface damage and improve form accuracy. Several sets of plane finishing experiments for CVD-SiC have been performed, and micro-surface roughness Rq=2.4nm and from accuracy 21.2nm have been obtained. Furthermore, characteristics of the generated surface resulting from ELID grinding & magneto-rheological finishing were compared and analyzed.

Key words: CVD-SiC, ELID, magnetorheological finishing, ultra-precision process, form accuracy, surface roughness

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