微细胞皿注塑模具变温系统设计

中国机械工程 ›› 2012, Vol. 23 ›› Issue (9): 1112-1116.

微细胞皿注塑模具变温系统设计

徐斌1;高春雨2;王敏杰3;于同敏3

1.西南科技大学制造过程测试技术教育部重点实验室,绵阳,621010
2.国家安全生产监督管理总局研究中心,北京,100713
3.大连理工大学精密与特种加工教育部重点实验室,大连,116024

出版日期:2012-05-10 发布日期:2012-05-15
基金资助:
“十一五”国家科技支撑计划资助重点项目（2006BAF04B13）；西南科技大学校博士基金资助项目（10zx7143）
The National Key Technology R&D Program（No. 2006BAF04B13）

Variothermal System Design of Injection Mold for Micro Cell Container

Xu Bin1;Gao Chunyu2;Wang Minjie3;Yu Tongmin3

1.Key Laboratory of Testing Technology for Manufacturing Process of Ministry of Eduction,Southwest University of Science and Technology, Mianyang, Sichuan,621010
2.State Administration of Work Safety Research Center, Beijing, 100713
3.Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian, Liaoning,116024

Online:2012-05-10 Published:2012-05-15
Supported by:

The National Key Technology R&D Program（No. 2006BAF04B13）

摘要/Abstract

摘要：

采用微细电火花技术铣削加工了细胞皿模具型腔,以聚丙烯（PP）为例进行了成形工艺数值模拟分析,结果表明,注射速率、模具温度、熔体温度对充模过程影响较大,模具温度需要达到120℃型腔才能充满。提出了油水电相结合的变模温技术,变模温实验结果表明,型腔温度从80℃变化到120℃大约需要6min。填充实验表明,油水电相结合的变模温技术对实现微注塑模具成形过程的变模温是可行的。
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关键词: 微注塑成形, 细胞皿;变模温系统;成形工艺;数值模拟

Abstract:

Using micro-EDM milling, a three-dimensional mold cavity was machined. The molding process was carried out with polypropylene (PP) by numerical simulation. The results indicate that mold temperature , melt temperature and injection rate play significant role on the filling process. In addition, the simulation shows that the micro cavity can be filled when the mold temperature is up to 120℃. Therefore , variothermal technology with the combination of oil, water and electricity is developed. After testing , variothermal time is about 6 minutes when the cavity temperature is changed from 80℃ to 120℃. After injection experiments, the results explain that the developed variothermal method is feasible to micro injection molding. 

Key words: micro injection molding; , cell container; , variothermal system;molding process;numerical simulation

中图分类号:

TG76
TQ320

徐斌1, 高春雨2, 王敏杰3, 于同敏3. 微细胞皿注塑模具变温系统设计[J]. 中国机械工程, 2012, 23(9): 1112-1116.

XU Bin-1, GAO Chun-Yu-2, WANG Min-Jie-3, XU Tong-Min-3. Variothermal System Design of Injection Mold for Micro Cell Container[J]. China Mechanical Engineering, 2012, 23(9): 1112-1116.

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